Robomanic
22nd February 2009, 03:09 PM
Hi All,
After the Pallet challenge held last year I took a real liking to getting something useful out of rubbish pallets. Yeah it's only pine but it should stain up fine.
So first the legs. The stock was not quite thick enough for solid square legs so they are laminated up from 2 pieces. After a few sketches on the piece to get the shape I wanted I turned them down.
97053 97054 97058 97055 97056 97057
Next are the frames for the end panels. These are held together with biscuits where the panel itself is just but jointed.
Not having a 1/2" router just yet means that I could not use a full raised panel set. I have a 1/2" router on the so next time Gadget - next time
Using the full panel set to cut the rails and stiles will be much quicker and stronger but I am happy with the compromise.
97069 97070 97071
The long rails are Mortised into the legs, while the ends are biscuited in. Adapting as I went, I made a shallow rebate to take the panels (sorry no photos) using a trimming bit with an undersized bearing. this made it a lot easier to fit the panels into the frame.
97072 97073
The top will be breadboarded with a frame around it. This serves two purposes; the first is to build up the thickness to 30mm which I wanted for the top. The second is to cover up the fact that when I dressed the boards and took out the twist, there was not sufficient thickness left to take out the triangles left at each end. I'm sure there is a name for it but it means that the end of the boards would show the dips. there will be a V between the outer frame and these boards just to highlight it.
97074 97075 97076
Todays effort was to get the whole frame together. I wanted to glue all the posts in one go to ensure that the frame would come together flat. I must have done something right because the diagonal measurements where only 10mm different first go, and a quick shove on one corner had the whole frame square and flat.
97077 97078 97079
To be continued :D ...
After the Pallet challenge held last year I took a real liking to getting something useful out of rubbish pallets. Yeah it's only pine but it should stain up fine.
So first the legs. The stock was not quite thick enough for solid square legs so they are laminated up from 2 pieces. After a few sketches on the piece to get the shape I wanted I turned them down.
97053 97054 97058 97055 97056 97057
Next are the frames for the end panels. These are held together with biscuits where the panel itself is just but jointed.
Not having a 1/2" router just yet means that I could not use a full raised panel set. I have a 1/2" router on the so next time Gadget - next time
Using the full panel set to cut the rails and stiles will be much quicker and stronger but I am happy with the compromise.
97069 97070 97071
The long rails are Mortised into the legs, while the ends are biscuited in. Adapting as I went, I made a shallow rebate to take the panels (sorry no photos) using a trimming bit with an undersized bearing. this made it a lot easier to fit the panels into the frame.
97072 97073
The top will be breadboarded with a frame around it. This serves two purposes; the first is to build up the thickness to 30mm which I wanted for the top. The second is to cover up the fact that when I dressed the boards and took out the twist, there was not sufficient thickness left to take out the triangles left at each end. I'm sure there is a name for it but it means that the end of the boards would show the dips. there will be a V between the outer frame and these boards just to highlight it.
97074 97075 97076
Todays effort was to get the whole frame together. I wanted to glue all the posts in one go to ensure that the frame would come together flat. I must have done something right because the diagonal measurements where only 10mm different first go, and a quick shove on one corner had the whole frame square and flat.
97077 97078 97079
To be continued :D ...