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  1. #1
    Join Date
    Apr 2011
    Location
    McBride BC Canada
    Posts
    3,543

    Default Kitchen Tool Project

    I spent a considerable part of my winter messing around with different designs and sizes of kitchen spoons. Some require a substantial investment of time and care with the crooked knives. Was not long before I learned that the most popular shape was a straight 18-21mm round handle. Basically just a stirring stick. Old hands lose their grip strength ans old hands might be painfully arthritic. Larger tool handles are easy to hold.
    Next, I wondered if there might be some money in this and I got sort of carried away.
    1. Hand carved, local birch (Betula sp.),
    2. Branded RV for the Robson Valley region where I live.
    3. Last, an oven baked, olive oil finish.
    The sticks are now for sale in the local "Indoor Market." For $7/month + 10%, I get sales and inventory control for my display box of 4 different "Kitchen Sticks," right beside the cash register.

    My goal is to go into the market place with 100 of these kitchen sticks. Must be up around 50 finished and 40 in various stages of carving. I use a mallet and a 9/15 to rought out the bowl part (thumb notch to some people!) Clean that up with a D8/7 & D5/8 as needed. Spokeshaves for shaping. Carved my own RV branding iron in the head of a 250mm nail.

    The Irony: It was clear that my "testers" didn't want just another "paddle spoon." Presupposing that they did, I cut a whole bunch of paddle-spoon blanks.
    Oooops! Now what? I decided to sell them off as carver's specials and danged if they weren't the first things to sell!
    Attached Images Attached Images

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  3. #2
    Join Date
    Jun 2012
    Location
    Braidwood NSW
    Posts
    187

    Default

    There's nothing like cooking with a nice hand carved spoon! They look like they would be delightful to use!

    Love the idea of a brand on the head of a nail. How did you make it?

  4. #3
    Join Date
    Apr 2011
    Location
    McBride BC Canada
    Posts
    3,543

    Default

    My poor work bench is freckled with bolt holes for power tools and tie-down bolts.
    I drew the design (BACKWARDS!!!) on the nail head with a skinny felt marker and dropped the nail ($ 0.50 each) through a bench hole. Sat down with a Dremel and some cut-off wheels. Cut down the perimeter then the detail. Took eight cutoff wheels. Same dust control that you have seen me use for shaping abalone shell.
    Explains why I don't have a dedicated DC system tied to the drill press.
    Need some test wood to check heating. Propane bottle torch.

  5. #4
    Join Date
    Mar 2012
    Location
    Perth
    Posts
    470

    Default

    I like these RV, they have a very streamlined unique look to them, I think they will sell well for you. The branding idea will certainly save a bit of time and add a touch of individuality. Well done.

  6. #5
    Join Date
    Apr 2011
    Location
    McBride BC Canada
    Posts
    3,543

    Default

    Thanks Rob. I started by making a variety of spoon shapes and handed them out to people who do a lot of cooking, professionally, for charity and so on. Everybody wanted the fat sticks not the paddle spoons. The slim little bowl part is considered as a thumb notch!
    I can buy very good birch for next to nothing. $3.00 gets cut as 15 stick blanks.
    Maybe 1/10 has ugly twisted grain = too hard to work but I have ideas for those rejects.
    Everyone said also that $10 - $12 would be a reasonable price. Takes me a bit more than an hour of ugly, cold dark winter weather to make one from start to finish.
    Hand carved here in McBride from locally milled, local birch. Oven baked olive oil finish. Branded RV.
    We shall see.

  7. #6
    Join Date
    Mar 2003
    Location
    Newcastle
    Age
    69
    Posts
    1,073

    Default

    Great product. Great tools.

  8. #7
    Join Date
    Apr 2011
    Location
    McBride BC Canada
    Posts
    3,543

    Default

    Thanks Len.
    The Samona spokeshaves were $15 each! Far, far better steel than the $50 Stanley #64 that I started with. What a sour lemon that was.
    In the last pic, you can see a few of the "experiments" = 2 spaghetti forks and a Mojito (drink) masher = one end for gutting 1/2 a lemon and the other serrated for mashing the lemon with mint leaves.
    Think I'll make 6-8 more spag forks and see how they go.

  9. #8
    Join Date
    Nov 2007
    Location
    Albury Well Just Outside
    Posts
    13,315

    Default

    I came looking from another thread. Looks like a great result and being able to get a buck for them even better. At least they are not on the shelf gathering dust.

  10. #9
    Join Date
    Apr 2011
    Location
    McBride BC Canada
    Posts
    3,543

    Default

    Thanks Christos:
    Two things by way of update:
    1. In the past 7-8 months, I have not been able to wash the baked-oil finish off the spoon & fork that I've kept for my own (almost daily) use. One tine broke off a fork during the carving process so I carved it down and kept it. Better than the 4-tine forks.
    2. Sales have picked up with Christmas on the cusp. Good stocking stuffers. I have not been able to get home for a couple of weeks, maybe between Christmas & New Years. More snow on the way then we get rain on that. Driving nightmare on a mountain highway. 4X4 can't save your butt.

    All together, I think I will be close to my goal of finishing 100 of them for sale. Enough to pay my space rental in 2 stores. I'm bored to tears making them. Spokeshaves are really fun to use but even that is wearing thin.
    Sea Turtle and Frog Dish WIPs to carve on in my spare time, these days. I'm a post-op care-giver.

    You all take care and enjoy the festive season. I'll dream of you on the beach.

  11. #10
    Join Date
    Apr 2004
    Location
    Newcastle
    Posts
    103

    Default

    Seasons greetings Robson, I have been doing some googling this afternoon looking for more info on your baked olive oil finish. Not a lot out there!

    Wondering if you would feel comfortable sharing the process?

  12. #11
    Join Date
    Apr 2011
    Location
    McBride BC Canada
    Posts
    3,543

    Default

    Sure thing. I can't recall how/where I learned of this. The simple physics and logic are appealing to me. Plus, the process is fast and, in my own kitchen experience, very durable.

    Preheat your kitchen oven to 350F. 300 works OK so in the range of 300 - 350F
    Place a cake cooling rack over a sheet pan.
    On that rack, slop up/slather the wood objects with olive oil.
    Into the oven for not more than 3 minutes, by the clock.

    Believe this: any longer and your wooden materials will start to cook like fries.

    Out of the oven, I expect you to see the end grain foaming/frothing/bubbling
    as the hot air out-gasses from the wood. Then as it cools, the olive oil is sucked into the wood behind the contracting, cooling wood air.

    1. the penetration is far greater than any room temperature finish.
    2. any food safe oil will be fine.
    3. the olive oil can't oxidize/turn rancid as it is NOT exposed to atmosphere.
    4. to move the oil, the wood needs to be reheated to 300+ for air expansion.
    5. Hot soup (and expanding wood air) will blow off any RT finish, sucking soup into your wood.

  13. #12
    Join Date
    Dec 2012
    Location
    France
    Age
    42
    Posts
    278

    Default

    Quote Originally Posted by Robson Valley View Post
    5. Hot soup (and expanding wood air) will blow off any RT finish, sucking soup into your wood.
    Forgive a little frenchie, "RT finish", wich means...?

  14. #13
    Join Date
    Apr 2004
    Location
    Newcastle
    Posts
    103

    Default

    Thanks RV, I will give it a go over the next little while!



    Copeau I think rt finish stands for room temperature finish

  15. #14
    Join Date
    Apr 2011
    Location
    McBride BC Canada
    Posts
    3,543

    Default

    Thanks, MrPete. Yes, RT means room temperature. A finish applied at 21C will be pushed out
    in the circumstances of boiling water/soup at 100C. Now wet with soup or water, that will get sucked
    into the spoon wood as it cools. This explains why so many old wooden spoons are discolored.

    I suppose that I could do this at RT if I had a substantial chamber to go with my vacuum pump.
    In the meantime, the oven method for kitchen tools appears easiest.

    There's often a little puddle of excess oil in the spoon bowls.
    I wipe that out with paper towel when everything has cooled
    off.

  16. #15
    Join Date
    Dec 2012
    Location
    France
    Age
    42
    Posts
    278

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