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  1. #1
    Join Date
    Jul 2007
    Location
    UK
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    2

    Default Cutting cylindrical holes.

    Hi,

    Not entirely sure this is the right place for the question, but anyway. I want to cut cylindrical holes of approx. depth 15mm and diametre 24mm. Crucially, I want them to have a flat bottom with all of the wood below 15mm intact. I have no idea how to do this - any ideas?

    Long shot: Does anyone know where I can get nice wood (i.e. not construction timber) with a roughly 34x17mm section?

    Finally, how are wooden chopping boards treated? In face what wood are they made of?

    Thank you!

    -Tim

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  3. #2
    Join Date
    Oct 2005
    Location
    Yass
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    65
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    1,196

    Default

    1. Use a forstner bit in a drill press. Usually come 25mm, or 1 inch depending on where you get it, but it should leave a reasonably flat hole with only a small 'divot' in the center.

    2. Since you're in the UK, I've no idea, but be patient and someone on here will know.

    3. The normal finish for a chopping board is mineral oil, which we can get here at the supermarket in the laxative section. As for timber, I believe there are only a few species you should avoid, but generally you're better off with hardwood (oak, maple) than softwood (pine).

    Hope that helps.

    Tex

  4. #3
    Join Date
    Jan 2007
    Location
    Goulburn NSW
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    89
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    913

    Default

    I use a bit that is used for the reset hinges in cupboard doors for this type of job.
    les

  5. #4
    rrich Guest

    Default

    Tim,
    A 24mm forstner bit is rather common here. I know it sounds wierd but our quarter dollar or 25 cent piece is 24mm in diameter. The bits are in demand for those folks that collect our "State" quarters. Usually a map of the states is made in wood and a 24mm hole is drilled for each quarter. This gimmick of the state quarters has made the treasury BILLIONS of dollars. Most households have at least one collection of the quarters which is taking $12.50 or $25 out of circulation for the collection.

  6. #5
    Join Date
    Oct 2002
    Location
    NSW
    Posts
    1,610

    Default

    Timmmmm,

    is assembly an option?

    Could you drill your holes right through a 15mm piece of wood, then glue a back on?

    Cheers,
    Andrew

  7. #6
    Join Date
    Oct 2006
    Location
    Tallahassee FL USA
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    82
    Posts
    4,650

    Default

    The point on a Forstner bit is needed only for precisely locating the centre. If you can locate it otherwise, and don't want the divot at the bottom of the hole, grind the point flush with the bottom chisels. Alternatively, use two bits: one with the point to locate the centre, and the other without the point to continue the bore - the rim cutters will follow the first part of the hole. Interestingly, Benjamin Forstner's US patent no. 155,148 (22 Sep 1874) did not include the point.

    Joe
    Of course truth is stranger than fiction.
    Fiction has to make sense. - Mark Twain

  8. #7
    Join Date
    Nov 2003
    Location
    Sydney
    Age
    53
    Posts
    8,879

    Default

    Use a drill press a forstner bit to cut the hole on a piece of ply. Place the template on the wood, use a router and a straight bit with bearing to cut the hole. That way you will get a flat bottom.

    Visit my website at www.myFineWoodWork.com

  9. #8
    Join Date
    May 2004
    Location
    Pakenham, outer Melb SE suburb, Vic
    Age
    54
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    4,158

    Default

    I vote the router.

    Could do the lot with it, make a simple circle cutting jig to make the template, then use a pattern following bit as Wongo suggested, or just a template guide in the router base & a straight router bit.

    Adjust template size to allow for offset betwixt ( ) guide & bit.


    Cheers..................Sean


    The beatings will continue until morale improves.

  10. #9
    Join Date
    Nov 2004
    Location
    Port Pirie SA
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    52
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    6,908

    Default

    See Wongy has got the thinkin'cap on!
    ....................................................................

  11. #10
    Join Date
    Dec 2006
    Location
    Los Angeles, CA, USA
    Posts
    48

    Default Two good methods on the table.

    I especially like the idea of grinding the center spur off of a bit. Choosing between the two methods would depend on how many holes and how accurately the holes need to be placed. Drilling can be much more accurate than centering a router jig that's wide open. But if you don't need .5 mm placement, router jig looks like the way to go.

  12. #11
    Join Date
    Nov 2005
    Location
    UK - London
    Posts
    60

    Default

    Timmm,
    I would go with the router solution. Try Axminster power tool centre for this - just Google (UK sites) Axminster .
    As for the wood the traditional wood for butcher's blocks is Hornbeam "Carpinus betulus" and used on end i.e. so that the end grain is the upper surface. An alternative to hornbeam would be Beech "Fagus sylvatica" and this would be easier to obtain. You need a dense wood that isn't brittle and these two fit the bill the best.
    Also try UKworkshop.co.uk for UK relevant information.
    Hope this helps.

  13. #12
    Join Date
    Jul 2007
    Location
    UK
    Posts
    2

    Default

    Thanks! You've all been very helpful!

    arose62: Thought about assembly but it wouldn't be as nice...

    Think I shall get a forstner bit (key bit of information (pun unintented); didn't know they existed), and try it in a drill press as I don't have a router. And if that fails I shall buy a router.

    Thanks everyone!

    )

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