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Thread: Gazebo - stage 1
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13th September 2007, 09:25 PM #1Senior Member
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Gazebo - stage 1
Ok. Here we go.
I have to say from the outset that I appreciate all the advice I've got so far from several members (don't want to name you in case I leave someone out).
The project is a hexagonal gazebo. I'm using one in the gardens at work as a model but I've changed a few things - in particular I wanted a raised floor, so am using stirrups to support the bearers. The joists will be attached to bearers with joist hangers to keep the level low. The sides will be a series of panels with waist high hand rail, lattice below the rail and a kind of lintel at the top - one panel will have a doorway framed by posts and lattice. The roof will be a series of curved beams (?) going from a centre thingy (?) to the top of each panel join, then the triangular gaps will be filled with overlapping slats (like old weatherboard houses). The whole thing will be done with treated pine with 2 or more coats of solarguard. Everything will work out, swmbo will love it, and I'll feel great when it's done.
The first three pics are site shots from the path, the pond, and upstairs back window - not much to see yet, but I'll try to remember to do the same three shots at each stage so we can see the progress.
Fourth pic is the 60º mitres on the bearers. Don't have a sliding saw, just a drop saw, so I had to finish the cut with a tenon saw - no major problem (note to me: next time buy a sliding drop saw).
Fifth pic shows the stirrups. As I was joining two 60º bearers with the stirrup plate on the inside of the join, I drilled 2 more holes in each stirrup so each bearer would have 2 bolts. I wanted to get stirrups with longer plates so the holes would cover more of the bearer, but was told I'd have to get them made, so I'll put a couple of screws (type 17, thanks to that other thread) in the outer part of the mitre to hold the join together. I also cut the horizontal plate of the stirrup so the metal would not stick out past the bearers when installed. Then I painted the whole lot with a spray on galvanizing paint.
Cheers,
Adam
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13th September 2007 09:25 PM # ADSGoogle Adsense Advertisement
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13th September 2007, 09:30 PM #2Senior Member
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Note: Sorry for doubling up and sorry if you found the other instance of these posts - I thought by naming the post I could change the thread name but it didn't work and I wanted members to know this is a wip not the other discussion.
Pic 1 is bearers cut and numbered - I did this as I progressed around the hex, clamping the bearers together and drilling the holes for the stirrups, so that when I put it together the holes would line up with the particular stirrup, which were also numbered. I realised here that the angle of the bearers would leave a triangular space inside the stirrup, so I drilled a hole in the horizontal place for water drainage and colgal painted it again.
Pics 2 and 3 are the bearers and joists being painted - I didn't cut the joists to final size as I'd prefer to measure the space between bearers to get the right size than go from a plan (I do have a plan, but I know I produce some variances). Before assembling any part I will paint it with 2 coats of solarguard, then when it's all up I'll go over it with a third coat to give it more depth.
Pics 4 and 5 are the bearers in place before the concreting. I thought about pouring the concrete with the stirrups in place then putting the bearers on, but figured I'd have problems with getting the stirrups in exactly the right place. What I did was connect all the bearers to each other via the stirrups, level the whole thing with various bricks and offcuts, leaving the stirrups hanging in the holes - then I'll mix the concrete and pour it around the stirrups. When it sets I'll remove the bearer supports and hopefully it will stay put.
That's it for now, more later.
Cheers,
Adam
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14th October 2007, 09:05 PM #3Senior Member
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Stage 2
Hi all,
Bit more progress.
Pic 1 shows the base of the gazebo in place with the concreting finished and all the joists installed. Pic 2 shows a bit of detail for a problem join - where the central bearer joined the outside hex, there was already a stirrup plate in the joint, so I had to figure out some other method of supporting the central bearer. Not sure if this is the 'correct' method but it looks ok and doesn't creak when I walk on the bearers.
Pics 3 and 4 show the side frames up - there are 5 panels which will hold lattice under the handrail and one entry panel, where the lattice will go up the sides to the roof, leaving an opening about 1 metre.
I'm busy planning the roof (which is a lot of fun) and painting lattice (which is a pita as I don't have any spray gear and don't know how to use it anyway).
Cheers,
Adam
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14th October 2007, 10:10 PM #4
The gazebo is looking real good Adam. Thanks for sharing the WIP.
Regards
Al .
You don't know, what you don't know, until you know it.
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14th October 2007, 10:22 PM #5SENIOR MEMBER
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It sure looks nice and solid.
Nice pics.
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14th October 2007, 11:07 PM #6
Very nice! Choosing the colour can be a tough decision. Is there a reason you chose white? Existing structures perhaps?
DamienIs it wrong to be in love with a sawbench?
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15th October 2007, 08:44 AM #7Member
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Looks the goods!
I'm planning a putting up a hexagonal gazebo in the next year. Can you take a pic of how you've joined the uprights to the base?
Cheers!Matthew
Be alert; Australia needs lerts.
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15th October 2007, 10:23 PM #8Senior Member
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Hi all,
Thanks for the kind words.
Damien, the colour is tied in to existing things - our house is painted white, so it was the obvious colour - don't mind that much, white always looks good, especially when its fresh. Our roof has black and blue tiles, so I'm going to do the outer surface of the roof in blue and use the same blue for the top surface of the benches, then use a terracotta red for the flooring which will match some cement slabby things we will use as a footpath leading up to the gazebo.
Matthew, the uprights are not actually fixed to the base - at least not directly. I've attached a couple more pictures (sorry but I didn't take photos of the process).
Pic 1 shows the layout for each panel - the frame is made from 90 x 45 treated pine and has a 20mm dado cut around the inside edge, as does the bottom of the handrail, to house the lintel at the top (cunningly disguised facia boards - the only 180 x 20mm thing I could find at bunnings) and the lattice at the bottom.
I um'd and ah'd about how to fix the panels together - eventually came up with the design in Pic 2. In the bottom left is the overhead shot of a bearer joint, showing the stirrup and the bolts that pull the joint in tight. The top right shows the same joint with the panels superimposed over the top - I made a long 60 degree cut where the panel would meet its neighbour to give me a large area to screw together, and another smaller 60 degree cut which will give me a flat bit to screw a kind of cover plate to hide the outside of the join. The little thing in the middle of the pic is the profile of the upright.
So I screwed through the uprights into the top rail, handrail and bottom rail with 65mm type 17 stainless steel screws, then screwed the lintel in place with 35mm galvanised treated pine screws. Each upright also has three 65mm screws holding it to its neighbour uprights, a universal nail plate bent to 120 degrees and screwed to both uprights at the top, and then the base rail has 3 screws going down into the bearers. Hope this is clear enough.
Actually I had a barrel of fun making the uprights as I'd never tried using my triton table saw for angle cuts - couldn't get it to do more than 60 degrees as the opening on the table top is not wide enough, but it worked a treat.
Busy painting lattice now (should only take about 30 hours...)
More later.
Cheers,
Adam
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15th October 2007, 11:06 PM #9Member
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So the uprights of the panels are attached to each other and the bottom of the panel is attached to the base.
Sounds good to me.Matthew
Be alert; Australia needs lerts.
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23rd October 2007, 10:12 AM #10
The Gazebo looks great Chumley
I wrote a gazebo calculator to try and make it easier to work out the dimensions and angles etc. Seeing as how you are actually building one (I never have), any suggestions or feedback on how the calculator is set up would be appreciated.
It lives here
http://www.blocklayer.com/Gazebo.aspx
Or here on your phone
http://blocklayer.mobi/Gazebo.aspx
.
.
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23rd October 2007, 11:56 AM #11Senior Member
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Hi Blocklayer,
I like your calculator - very comprehensive. It matches my calculations almost exactly (I'm still adjusting as I go). I used a combination of high-school maths and VisioPro.
I'll certainly be looking at your calculator more as time permits -- one thing that struck me was that I'm thinking of putting in a couple of creeper rafters (jack rafters?) but without using centre rafters - I'm still dithering between colorbond (mini-orb) or hardiplank for the roof - if I go with hardiplank I need somewhere between 450 and 600 centres, so I'd need a couple of jack rafters to fill in the 1600 width at the roof edges, but I don't think I need full centre or half centre rafters.
Thanks for the nudge - I've seen references to your calculator before but hesitated to look as I thought I had it all under control (the kiss principle) - now I can at least use yours as a check to mine.
Cheers,
Adam
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23rd October 2007, 12:07 PM #12Member
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Maybe a pic of a gazebo pointing out which bits are called what?
eg: Hip Rafter Thicknes (sic). What is a hip rafter? If you told me, I'd probably say "Ahhh, that's what you're talking about!"
.
Maybe you could put the dimensions directly onto the pic of the gazebo? That would help to put measurements to parts.Matthew
Be alert; Australia needs lerts.
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23rd October 2007, 02:26 PM #13
Thanks for checking the dimensions Chumley.
If you check the 'Extra Creeper Rafters' box and select the 'Half Center Rafters' radio button (or combinations of all) the calculator will draw different types of roof layouts so you can see some possibilities
Masher, thats the go. I'll add a picture of a gazebo with the pieces named. If I add the names to the plan drawing it looks all mixed up, specially with more than 6 sides. Tried different colours for different pieces but it looks a mess also. The 'hip rafters' are just the main rafters, which are at lower angle than the actual roof, and as someone here said a while back, they are hip and not common rafters? The problem seems to be that everyone uses different terms for the same pieces. If I change it to suit 1 person, someone else seems to get confused
.
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23rd October 2007, 03:15 PM #14SENIOR MEMBER
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