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  1. #1
    Join Date
    Feb 2007
    Location
    Dayton, TN
    Posts
    4

    Default Need help with Rabbetting

    Hello,
    I am trying to cut a 1 1/2 inch by 3/8 inch deep rabbet into a plank of plywood that I have ripped into a 4 inch wide plank.I have tried my router table, but that did not work well. I have also tried my table saw with both dado and regular blades, but it burns up the blades too quickly.I am currently using a power hand planer, but am running into problems with that, too. Does anyone have any suggestions on a tool I should be using instead, or a technique? I am trying to run these as fast as possible production style.
    Thanks,
    James

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  3. #2
    Join Date
    Oct 2005
    Location
    Yass
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    Default

    Why is the router table not working?

  4. #3
    Join Date
    Aug 2005
    Location
    South Australia
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    77
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    279

    Default

    Need help with Rabbetting

    1. Start
    2. Buy a good shotgun
    3. Load shotgun
    4. Shoot Rabbet with shotgun
    5. If Hit Rabbet GOTO End
    6. Else GOTO 3
    5. End

  5. #4
    Join Date
    Nov 2006
    Location
    Bendigo Victoria
    Age
    80
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    16,560

    Default

    Eddie, a rabbet is a NZ rabbit, this guy is in the States

  6. #5
    Join Date
    May 2003
    Location
    Canberra
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    1,291

    Default

    There is no reason why a router or saw with dado blade should not do the job. What size router bit are you using and are you trying to cut with one pass.

    Are you trying to feed to quickly?

  7. #6
    Join Date
    Feb 2006
    Location
    Perth
    Posts
    27,794

    Default

    Quote Originally Posted by jamestown View Post
    Hello,
    . . . I have also tried my table saw with both dado and regular blades, but it burns up the blades too quickly.
    What sort of "regular blade" are you using. Are you perhaps trying to rip with a fine toothed blade?

  8. #7
    Join Date
    Dec 2005
    Location
    South Australia
    Posts
    4,475

    Default

    I'm with Eddie

  9. #8
    Join Date
    Feb 2007
    Location
    Dayton, TN
    Posts
    4

    Default saw blade

    Using a 40 tooth saw blade and yes I am trying to make it in one cut.
    I had someone suggest a rabbeting jointer.
    Do you think that would work in about 3 to 4 passes?
    Thanks

  10. #9
    Join Date
    Dec 2006
    Location
    Los Angeles, CA, USA
    Posts
    48

    Default A 1-1/2" x 3/8" groove is not a one-pass operation

    with any hobbiest-level technology! How long is the piece of wood? On my router table (3hp under the hood), I might try taking 1/8" at a time at that width, but more likely 1/16".

  11. #10
    Join Date
    Jun 2005
    Location
    Earth, occasionally
    Posts
    886

    Default

    I'm with griffithpark, why do you need a one pass operation. Its a great way to kill your tools, place yourself in more danger and untimately end up with a very ordinary job.
    If using several passes doesn't work, try using ferrets. They're used often with good results in rabbetting

  12. #11
    Join Date
    Feb 2007
    Location
    Dayton, TN
    Posts
    4

    Default

    I was using a 1 1/2 HP table saw. I also have available to me a 3 HP (max developed) table saw. What does the Max developed mean and would it be that much better. Also how many passes would you suggest to cut the rabbet,
    Thanks,
    James

  13. #12
    Join Date
    Oct 2005
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    Yass
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    65
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    1,196

    Default

    James,

    Several ways to do this. On a table saw, set the fence so the cut is the max width of the rebate. Set the blade to the depth of the cut. Use your miter gauge to keep the workpiece square. Make one cut at full width, move the workpiece 1/8" or so, make another pass, etc. Finish up by moving the workpiece laterally along the miter gauge so you're pushing it into the blade. This will clean up the high spots.

    the table saw technique will leave the rebate slightly rough, so if that's a problem use a rebate plane to smooth it.

    On a router table, use a 3/4" straight bit (or large spiral upcut if you have it). Set the fence on the table to the maximum width of the rebate, and the height of the bit to the max depth. Clamp two thin (1/4") bits of mdf to the fence (spacers), with a small cutout for the bit. (You can keep these spacers for future use, they come in handy). Make one run with both spacers on, remove one and make another cut, make the final cut with no spacers.

    Using a router table will produce a smoother rebate.

    Hope this helps.

    Tex

  14. #13
    Join Date
    Aug 2005
    Location
    South Australia
    Age
    77
    Posts
    279

    Default

    Quote Originally Posted by Flowboy View Post
    I'm with griffithpark, why do you need a one pass operation. Its a great way to kill your tools, place yourself in more danger and untimately end up with a very ordinary job.
    If using several passes doesn't work, try using ferrets. They're used often with good results in rabbetting
    Ferrets can be good, but you still need the shotgun to encourage the ferrets back out of the burrow.

  15. #14
    Join Date
    Jun 2005
    Location
    Earth, occasionally
    Posts
    886

    Default

    Eddie, is that where the expression "get the lead out" comes from?

  16. #15
    Join Date
    Feb 2007
    Location
    Dayton, TN
    Posts
    4

    Default Thanks

    The table saw is working better with me making 3 passes rather than 1 .
    Thanks everyone for the help,
    James

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