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Thread: Need help with Rabbetting
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2nd February 2007, 09:32 AM #1New Member
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Need help with Rabbetting
Hello,
I am trying to cut a 1 1/2 inch by 3/8 inch deep rabbet into a plank of plywood that I have ripped into a 4 inch wide plank.I have tried my router table, but that did not work well. I have also tried my table saw with both dado and regular blades, but it burns up the blades too quickly.I am currently using a power hand planer, but am running into problems with that, too. Does anyone have any suggestions on a tool I should be using instead, or a technique? I am trying to run these as fast as possible production style.
Thanks,
James
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2nd February 2007 09:32 AM # ADSGoogle Adsense Advertisement
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2nd February 2007, 11:21 AM #2
Why is the router table not working?
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2nd February 2007, 02:06 PM #3Banned
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Need help with Rabbetting
1. Start
2. Buy a good shotgun
3. Load shotgun
4. Shoot Rabbet with shotgun
5. If Hit Rabbet GOTO End
6. Else GOTO 3
5. End
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2nd February 2007, 02:10 PM #4
Eddie, a rabbet is a NZ rabbit, this guy is in the States
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2nd February 2007, 03:02 PM #5
There is no reason why a router or saw with dado blade should not do the job. What size router bit are you using and are you trying to cut with one pass.
Are you trying to feed to quickly?
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2nd February 2007, 03:51 PM #6.
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2nd February 2007, 09:15 PM #7China
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I'm with Eddie
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3rd February 2007, 04:27 AM #8New Member
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saw blade
Using a 40 tooth saw blade and yes I am trying to make it in one cut.
I had someone suggest a rabbeting jointer.
Do you think that would work in about 3 to 4 passes?
Thanks
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3rd February 2007, 05:08 AM #9Intermediate Member
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A 1-1/2" x 3/8" groove is not a one-pass operation
with any hobbiest-level technology! How long is the piece of wood? On my router table (3hp under the hood), I might try taking 1/8" at a time at that width, but more likely 1/16".
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3rd February 2007, 06:30 AM #10Banned
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I'm with griffithpark, why do you need a one pass operation. Its a great way to kill your tools, place yourself in more danger and untimately end up with a very ordinary job.
If using several passes doesn't work, try using ferrets. They're used often with good results in rabbetting
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3rd February 2007, 06:50 AM #11New Member
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I was using a 1 1/2 HP table saw. I also have available to me a 3 HP (max developed) table saw. What does the Max developed mean and would it be that much better. Also how many passes would you suggest to cut the rabbet,
Thanks,
James
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3rd February 2007, 07:08 AM #12
James,
Several ways to do this. On a table saw, set the fence so the cut is the max width of the rebate. Set the blade to the depth of the cut. Use your miter gauge to keep the workpiece square. Make one cut at full width, move the workpiece 1/8" or so, make another pass, etc. Finish up by moving the workpiece laterally along the miter gauge so you're pushing it into the blade. This will clean up the high spots.
the table saw technique will leave the rebate slightly rough, so if that's a problem use a rebate plane to smooth it.
On a router table, use a 3/4" straight bit (or large spiral upcut if you have it). Set the fence on the table to the maximum width of the rebate, and the height of the bit to the max depth. Clamp two thin (1/4") bits of mdf to the fence (spacers), with a small cutout for the bit. (You can keep these spacers for future use, they come in handy). Make one run with both spacers on, remove one and make another cut, make the final cut with no spacers.
Using a router table will produce a smoother rebate.
Hope this helps.
Tex
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3rd February 2007, 11:05 AM #13Banned
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3rd February 2007, 11:35 AM #14Banned
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Eddie, is that where the expression "get the lead out" comes from?
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4th February 2007, 11:45 AM #15New Member
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Thanks
The table saw is working better with me making 3 passes rather than 1 .
Thanks everyone for the help,
James