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  1. #1
    Join Date
    Nov 2008
    Location
    Cloncurry, NW QLD
    Age
    36
    Posts
    11

    Default Setting up a new shed with machinery help

    Within the next month my new shed should be built and I need help with selecting some new machinery for it.

    I'm getting a Triple Garage (6m x 9m) with only two roller doors in the gutter (long) side, so effectively a double with workshop, and hopefully space won't be an issue.

    I'm interested in a tablesaw, bandsaw, lathe, thicknesser, drill press, dust extractor, router table, and a few other bits and pieces, but, of course, the finances don't allow me to buy all these things at once. I guess i'm asking your opinion on what I should prioritise to get first.

    Also, as I haven't owned any of these machines before, what features and benefits should I be looking for. Here is a basic list of what I "think" I should be looking for....

    Tablesaw:
    I want a good one that will rip accurately, but I also don't think I can justify spending $2000 on one. I'm looking at around $1600, and like the Carbatec 10" model MJ2325CT. I like the power of the 3hp, but other than that I'm not sure what else I need in a table saw.

    Bandsaw:
    I think all that I will be using a bandsaw for would be to round out turning blanks for the woodlathe. However, once I get one, I'm sure that other tasks will come to mind. I like Carbatec's 17" CE Bandsaw SBW-4300CE, and how it has a 300mm depth of cut and 2hp, but once again $2000 is a bit too much to justify, so I'm leaning towards their 14" Heavy duty one (CTJ-3501) for $899. 200mm depth of cut and 1hp is a good sacrifice for an $1100 saving....

    Lathe:
    As a teenager growing up dad used to have a lathe and I really enjoyed using it, and I know that I would like to do it seriously. I would primarily be turning bowls, but with probably turn vases, and other similar projects. I would like the Vicmarc's VL300, but once again, $6000 is out of reach. However, I am prepared to buy a very good one first up, with the budget of around $3000 and I have a leaning towards the Carbatec Heavy Duty Variable Speed Lathe. Now, it says it is an electronic variable speed drive with 7 speeds from 450 ro 3000rpm. I was under the impression that electronic variable speed was infinate speeds, not just 7. Can someone clear this up for me?

    I know I'll also need a good chuck, and I like the Vicmarc VM120. I'm just wondering if there are any bad sides to this chuck. Would I need to get any other jaws for it or would the standard jaws get me by?

    With tools, I'm going to get the Hamlet 5 piece set, with a 3/4" roughing gouge, 1/4" spindle gouge, 1/2" skew, 1/4" parting tool, and a 1/2" round nose scraper. I'm also going to get a 3/4" Bowl gauge, but is there any other useful tools?

    Thicknesser:
    A thinknesser is not something I believe I will be using often, and therefore I think the basic Carbatec 12-1/2" thicknesser CT-317, should satisfy my needs. I would get the optional dust chute as well, because I'm aware that they make an awful lot of dust and it is possible to just be planing the shavings and have a less than perfect finish.

    Drill Press:
    Again, I don't think the drill press with be used much, but when I want to use it, I want the holes to be straight! At the moment I'm using my electric drill in the bunnings drill holder, and it moves like all buggery! I like the Carbatec 3/4hp pedestal drill DP-4116F. The 16 speeds should be more than enough, and a 16mm chuck will be plenty.

    Dust Extractor:
    I'm looking for a unit that will satisfy all the units I have mentioned above. I believe I should get a 2hp model, and think that the Carbatec FM-300 should do the job. I'm led to believe that static electricity can be a problem with dust extractors, so how do you "ground" the system.

    Router table:
    A router table is not high on the priority list, so I'll probably just get a basic model one. I already have a 1/4" handheld router, but I would like to get a 1/2" one to table mount later.

    One other question I have is about chisel mortisers. How on earth can you drill a square hole? Can someone please explain how this works?

    OK, thats my essay for the day. If you get through that and still have the energy to reply it would be greatly appreciated!

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  3. #2
    Join Date
    Aug 2007
    Location
    PERTH WA
    Posts
    302

    Default

    G'day Mountman,
    I can't help you with your choice of machines but I am fitting out my shed and I have discovered a few things which might be valuable.
    1. Don't be afraid to buy second hand machines. Things like sawbenches and lathes are pretty robust and you can save money for other things.
    2. If you are in a very hot/cold area insulate the shed BEFORE you start putting anything in. I did not do this and I regret it. Summers get very hot here in Perth and my 5 x 4 m shed gets really hot. And it is a pain trying to fit insulation in after you have put stuff in the shed .... and now have to move it.
    3. I think that deep shelves are wasted as the stuff at the back gets hidden. I would only have a couple of deep shelves for things like 4 litre paint cans or boxes, and have narrow shelves about 100 mm deep and about 100mm apart for jars and tins of screws, nails, tools etc.
    4. Consider lining the inside of the shed with particle board or MDF as it is very handy to be able to bang a screw or nail in anywhere to hang something.
    Good luck and don't forget photos of the shed!

  4. #3
    Join Date
    Nov 2008
    Location
    Cloncurry, NW QLD
    Age
    36
    Posts
    11

    Default

    I'm seriously considering lining it with MDF, but just have to figure out how thick. I'm thinking about 12mm.

    I never thought about having skinny shelves, it makes sense now that I think of it!

  5. #4
    Join Date
    Jan 2004
    Location
    Towradgi
    Posts
    4,839

    Default

    Mountnman, I have recently built a new shed and have insulated it, then lined it with 16mm Whitepaper covered chipboard. Why, because I dont like painting You may want to see the "Show us ya shed" thread for more ideas . . . or confusion
    Pat
    Work is a necessary evil to be avoided. Mark Twain

  6. #5
    Join Date
    Jul 2008
    Location
    Lara, VIC
    Age
    50
    Posts
    747

    Default

    I asked a very similar questions 4 months ago now and I can tell you if you are anything like me you will be spending a lot of time on websites, visiting the major vendors of wood working equipment trying to decide. I would encourage you to take a look at MWE as well even if just for comparison with some of the jet and trupro tools. I have some of each and I am very happy with them.

    You asked what priority order to buy the tools in. What I can tell you is:

    You will be surprised by how much you use the drill press - I was, its almost my favourite purchase and I cannot believe I considered not buying one!

    The bandsaw is my most used tool, its so convenient for more than just cutting those blanks. Its great for ripping pieces that do not have a straight edge and obviously good for cutting out templates, etc.

    You can cut mortises with a router. The MortisePal has some interesting features that might make it an option, but I know that several forum members have built their own jigs for doing this.

    Try to have fun and be wary for analysis paralysis

  7. #6
    Join Date
    Jan 2004
    Location
    Towradgi
    Posts
    4,839

    Default

    I must read the entire thread properly . . .

    If I had my time again, the order of tool purchase would be Bandsaw - cuts a lot quicker than a handsaw, straight and curves, Drill Press - straight holes, even gets rid of 90% of the mortice waste, Lathe for turning big hunks into matchsticks, Dusty - you are only issued with one set of lungs, then Tablesaw/Thicky/Jointer.Smaller hand powertools can be picked up when needed/cheap.
    Pat
    Work is a necessary evil to be avoided. Mark Twain

  8. #7
    Join Date
    Sep 2005
    Location
    Adelaide
    Age
    52
    Posts
    639

    Default

    If your setting up don't forget the footprint of the machines -that is the distance required to feed the work in and room for outfeed.

    There's a nice little planner here (in imperial measurements though):

    Grizzly.com -- Workshop Planner
    ____________________________________________
    BrettC

  9. #8
    Join Date
    May 2005
    Location
    Brisbane North
    Age
    51
    Posts
    1,299

    Default

    My shed is being built next week. They are installing insulation before the roof goes on. The slab was done recently and the shed was delivered yesterday.

    One thing you might think about. Build a water proof shelter on the outside for your dust extractor and cut a hole to feed the pipe through the wall. This is so you are not loosing VALUABLE space inside. I am getting a 9 x 6 shed built and I realise that space will go quite quickly especially with the amount of equipment you are looking at getting. If you get an air compressor, that could go outside as well - under cover of course.

  10. #9
    Join Date
    Oct 2007
    Location
    Alexandra Vic
    Age
    69
    Posts
    2,810

    Default

    Couple of suggestions

    Re the shed:

    Try really hard too get it finished before you move gear into it, its a pain but more practical in the long term. By finished, I mean insulated, wired, lined, and your prefered floor coating/sealant in place. This helps a lot with dust containment and transfer, and being able to clean up quickly and regularly.

    Consider a couple of whirlygigs for the roof, they go a long way toward providing climate control by venting hot air. However beware that sunlight entering the shaft through the leaves will penetrate to ground (or bench/machine table) level and can produce strobe patterns. Choose locations where these patterns are least likely to pose an optical hazard for you.

    Obtain and install a goodly number of fire extinguishers, particularly if you using the shed for car garage and as a workshop. I know someone who lost 3 classic racecars plus a hell of a lot of other stuff, plus had a week in hospital after his workshop caught fire while he was working inside. Cause, he was grinding and sparks landed on a shelf and set off wood dust that had settled of a shelf about a metre away and above his work location. This fire destroyed the main workshop, a seperate machine shop, and one outer wall of his house.

    Re machinery:

    Secondhand quality goods can be better and cheaper than new indifferent items.

    With the bandsaws that you considering, you will have reasonable resaw capacity. You might like to add a medium size jointer in the plan if you are going to consider a thicknesser. Remember a thicknesser will get a face parallel to another, but it isn't primarily intended to get the first face straight and flat.

    When checking out drill press, wind the feed to the bottom, raise it about 12mm and hold there then grasp the chuck body and check for movemnent. Ideally there should not be any, the worst I have found is about 2mm. This is caused by poor machining of the spindle bore in main casting and cannot be rectified, so it is better to avoid a machine/model that exhibits this problem, which is very common in Chinese units. The movement allows the bit to move in the work causing inacurate drilling. It doen't show with the spindle fully up or down as it is damped by the stops in these positions.

    Also lean heavily on the table to ensure that it is rigid and does not flex. Flex in the table is caused by thin wall columns and insufffient metal and ribbing in, or poor machining of the table mounts, and will result in holes that are not at right angles to the face of the material being drilled.

    Best of luck with your development.

  11. #10
    Join Date
    Mar 2008
    Location
    Townsville, Nth Qld
    Posts
    4,236

    Default

    Tablesaw:
    I like the Carbatec 10" model MJ2325CT. I like the power of the 3hp, but other than that I'm not sure what else I need in a table saw.
    I bought one, but ended up sending it back, and bought a TSC 10 -HB - great cabinet saw.

    The MJ2325CT had mitre slots of different width, the blade was way out of alignment with the mitre slot, and there was no accurate way of fixing it, being a contractor style saw. Also, the dust hose to the guard was useless. Dust overall was a problem. The only good thing about it was the riving knife setup and the large table.

    The main shortcomings of the TSC -10HB are: no riving knife, just a fixed splitter; the blade angles to the right ( not left); the arbor only takes up to 15mm Dado blades.

    But it is a great saw, easy to align , like all cabinet saws
    regards,

    Dengy

  12. #11
    Join Date
    Mar 2008
    Location
    Townsville, Nth Qld
    Posts
    4,236

    Default

    My most used shed tools, in order of priortiy

    1. Drill press ( Hitachi B16RM)
    2. SCMS - Makita
    3. Table saw ( with Thien separator and 2hp dust collector, which runs outside the shed)
    4, Router Makita 1306B
    5. Router table
    6. Wire brush wheel on bench grinder
    7. Nail gun ( Bostitch)
    8. Jigsaw ( Makita)
    9 185mm circular saw (Makita)

    I was taught at an early age to buy the best tools possible, because they will last a long time, and give you good service. My Makita router is nearly 30 years old, and still going strong.
    regards,

    Dengy

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