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  1. #1
    Join Date
    Jul 2009
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    Singleton
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    Default One solution to fixing hole left in wall after removal of box AC unit

    Over a year ago I posted the question ‘what to do with a big ugly hole, approximately 84cm(w) x 52cm(h), left in a lounge room wall left after a very old box-type AC was removed?’

    The house that I have been slowly renovating over the past couple of years is a circa 1910 weatherboard, with ~10cm wide hardwood timber boards lining both the internal walls and the ceilings. As it has a lot of nice old original features – such as 3.6m ceilings, picture rails, 4 pane sash windows, leadlight doors, a fretwork archway, and hand-painted timber fireplaces – I wanted to something that would fit in with the ‘Federation’ look of the rest of house, and not look too tacky (i.e. as a simple patch-up job might do).



    However, the main problem was that I’m female, working almost entirely on my own, and fairly unskilled. So the replies that were made on this forum advising that I should replace the all of the damaged timber boards with replicas proved to be just too difficult, even if this was the best solution. Firstly, because I couldn’t find any boards that were exact matches for the originals; and secondly because I decided that the task of removing the adjacent timber window surrounds & dado rails, replacing the boards, then putting everything back together again properly and without damage was beyond my limited capabilities.


    Other possibilities included getting a window made to fit into the gap (too expensive), or filling the gap in with glass bricks (but this would probably look hideous in an old house). So I finally decided to follow the suggestion made by one of the men who installed the new split system AC, which was to construct a small traditional-looking shelving unit that would fit into the gap, backed by a piece of foil-backed insulation. Not the ideal choice by any means, but at least it was something I felt I could actually cope with.


    I was able to find exterior weatherboards that were almost identical in size & profile to the originals, and have used these to fix the hole on the outside wall. The end result isn’t all that fantastic, but it passes muster if you don’t look too closely.

    The pics show the end result of the interior fix, made using a combination of timber profiles and pine boards purchased from the local Bunnings; plus lots of nails, panel pins, screws and timber glue. It’s obviously not an authentic feature, but it doesn’t look too out of place. Best of all, there was no danger of my making a huge mess of the wall & window surrounds, which was the biggest concern.

    So maybe there's more than one way to skin a cat?
    Attached Images Attached Images

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  3. #2
    Join Date
    Feb 2007
    Location
    blue mountains
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    Default

    A well skinned cat! Nicely done

    Regards
    John

  4. #3
    Join Date
    Oct 2008
    Location
    Leopold, Victoria
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    65
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    4,681

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    That looks like an ideal solution and doesn't look like a patch up job at all. Your workmanship (or should I say workpersonship) looks excellent. Well done
    Dallas

  5. #4
    Join Date
    Jun 2003
    Location
    Sunbury, Vic
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    Default

    Tom

    "It's good enough" is low aim

  6. #5
    Join Date
    Jun 2009
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    Elizabeth Bay / Oberon NSW
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    76
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    934

    Default

    An excellent solution. Nice work!

    mick

  7. #6
    Join Date
    May 2013
    Location
    Rockhampton QLD
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    68
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    2,339

    Default

    Looks great.

  8. #7
    Join Date
    Jun 2000
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    Western Australia
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    77
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    A fantastic solution to a vexing issue,well done I say.
    Johnno

    Everyone has a photographic memory, some just don't have film.

  9. #8
    Join Date
    May 2014
    Location
    Canberra
    Posts
    237

    Default

    Great solution! Looks like it belongs.

    Jane

  10. #9
    Join Date
    Jul 2009
    Location
    Singleton
    Posts
    3

    Default

    A big thank you to everyone who posted those very encouraging comments & likes.

    I should have mentioned that this little project mightn't have turned out so well without the use of a Dewalt compound mitre saw. Prior to its purchase I discovered the hard way that my old mitre box + hand held saw couldn't produce accurate cuts (at least in my hands), so about ten times the amount of timber filler would needed to have been used. Plus it would have taken a hell of a lot longer to complete.

    In fact spurred on by the success of this first attempt at "real" carpentry, the next project was to make a wall shelf unit, about 87cm(h) x 74cm (w) x 15cm(d), for a narrow space between two doors in the kitchen. I initially thought I would just purchase something ready-made, but couldn't find anything the right size in either shops or on line. Especially since I needed something that wouldn't stick out too far from the wall, to avoid it impeding the passageway into the adjacent laundry.

    The profile of the curved timber piece near the top (not sure what this is called) was drawn freehand onto a sheet of kitchen baking paper, transferred onto a piece of pine board, and then cut out using an ancient Bosch jigsaw; while the cornice-like piece at the top was made from a length of timber profile found at Bunnings that miraculously fitted the bill: see attached pic.

    My next intended project is to make four Federation-style timber awnings for windows that are currently exposed to the elements. Providing this isn't biting off more than I can chew!
    Attached Images Attached Images

  11. #10
    Join Date
    Jun 2003
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    Sunbury, Vic
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    84
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    Quote Originally Posted by carolt07 View Post
    My next intended project is to make four Federation-style timber awnings for windows that are currently exposed to the elements. Providing this isn't biting off more than I can chew!
    Go for it. Bite off and chew like hell.
    Tom

    "It's good enough" is low aim

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