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  1. #1
    Join Date
    Aug 2013
    Location
    Adelaide
    Posts
    48

    Default Trouble with diggers casting resin

    Hi there,

    I am currently attempting to use diggers casting resin to fill voids, defects, cracks etc in a hall table top (olive wood). I left the resin to cure for 6 days but when i attempted to sand it back with the belt sander i ran into a problem.

    The resin would sand reasonably well until about halfway through the puddle, where it would start to get tacky and eventually just rip out. Can anyone hint as to what the problem may be? Not enough hardener or too much? If anything, i would have over catalyzed the batch of resin.

    This is the first time i have attempted to do anything like this so any help is appreciated.

    20140522_181419.jpg
    The top
    20140528_174637.jpg
    Successful attempt
    20140528_174712.jpg
    20140528_174631.jpg
    20140528_174700.jpg
    Failed attempts where the resin has been ripped out.

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  3. #2
    Join Date
    Apr 2011
    Location
    se Melbourne
    Age
    62
    Posts
    2,567

    Default

    I am not an expert but my guess is that as you have sanded the resin and belt have hot causing the resin to soften, the timber to move and out it has come.

    No doubt someone will explain what is happening shortly.

  4. #3
    Join Date
    May 2011
    Location
    Murray Bridge SA
    Posts
    3,339

    Default

    Quote Originally Posted by Handyjack View Post
    I am not an expert but my guess is that as you have sanded the resin and belt have hot causing the resin to soften, the timber to move and out it has come.

    No doubt someone will explain what is happening shortly.
    You are partly right, in that the belt has gotten hot and melted the resin, pulling it out, the timber would not have moved.
    Diggers is not the best for filling in voids in timber. Contact Brendan Stemp for some resin that is ideal for filling voids in wood .
    Sambo, the best way to flatten the top after filling, would be with with a router, set up on some parallel boards using a really sharp cutter.
    Kryn

  5. #4
    Join Date
    Nov 2011
    Location
    Sutherland Shire, Sydney
    Age
    71
    Posts
    1,301

    Default

    My uneducated guess is that you have used too much of the mixture in the one pour.
    Probably better off building up deep voids in layers, maybe a couple of millimetres thick, and allow to thoroughly harden before placing another layer.
    As to the current dilemma, maybe it hasn't fully cured. If possible, can you drill a small hole (1.5mm dia.) into the deepest void to check if the resin is fully hard?

    Alan...

  6. #5
    Join Date
    Nov 2012
    Location
    SE Melb
    Age
    64
    Posts
    1,277

    Default Epoxy

    I would use epoxy resin mixed with wood dust.

  7. #6
    Join Date
    Oct 2003
    Location
    Canberra
    Age
    48
    Posts
    1,484

    Default

    I've used diggers quite a few times to fill voids. I think you've probably not used enough catalyst.

    Trav
    Some days we are the flies; some days we are the windscreen

  8. #7
    Join Date
    Aug 2013
    Location
    Adelaide
    Posts
    48

    Default

    Cheers for all the replies.

    I tried the router on boards idea and it worked a treat, wasnt tacky in the middle of the puddles and didnt leave any residue on the cutter at all. I will be using this method from now on.

    Trav, how do you flush the resin off with the timber? Any problems?

    It has been very cold overnight and in the mornings here in SA in the last fortnight so this may also be a factor.

  9. #8
    Join Date
    Oct 2003
    Location
    Canberra
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    48
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    Default

    I just sand it flush. I make sure the resin is pooled above the surface of the timber, then I let it set (at least overnight) and then sand it flush. Never once had a problem.
    Some days we are the flies; some days we are the windscreen

  10. #9
    Join Date
    Aug 2013
    Location
    Adelaide
    Posts
    48

    Default

    I think it may be the timber. Olive being very oily. I let the last batch cure for 6 days and still had the same problem. I definitely over catalyzed this last batch. I'm going to try another product and see if that works any better. Another option may be to soak acetone in to the area and let it dry before applying the resin.

    This last batch was rock solid but was still tacky where it came into contact with the timber.

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