Woodworking short courses -Building A Hall Table

Afro Boy · #1 12th Mar 2009, 02:13 PM

Hope I'm not breaking any rules here (advertising wise), but I just found out about the courses running at Ideal Tools with Terry Fogarty. I've booked in for the hall table course, wondering if anyone else is doing the same?

Have I made a good decision? Help me reinforce my purchasing decision by saying "yes!"

Lumber Bunker · #2 12th Mar 2009, 09:52 PM

Can't speak for the classes but Terry seems like a prolific maker...
If he can teach as well as he can build then you'll be in for a good time.
Good Luck

Tung tied · #3 13th Mar 2009, 05:33 PM

It looks like a good course. I'd love to attend if someone else would like to pony up the cash? I've just spent the last of mine (approved the the domestic financial controller) on a Carba-tec table saw and band saw. (very excited about their pending arrival).

Afro Boy · #4 13th Mar 2009, 06:10 PM

Those purchases will keep you very busy for a while I think!

I've been very lucky with the financial delegations lately so I'm using it up before it gets snatched away from me! Table saw, dust extractor, this course and few small accessories. Probably be the last time this year I'll be able to spend any I think!

Afro Boy · #5 9th May 2009, 05:18 PM

Well, we just had our first session of the Building a Hall Table course. Terry posted some photos of his sample that he brought in to show us. It's really a fantastic piece in the flesh (although us clever students decided to pick up on a few other "features"!

)
5 of us in the class (including Anthony) + Terry.

We spent a fair bit of time learning about the rough pieces of timber and getting the legs docked, jointed and thicknessed. We had to improvise a little with the tablesaw because the jointer wasn't working 100% accurately. This was actually really intersting to me because I'm unlikely to buy a jointer in the near future so learning how to use other tools to do similar jobs was useful.

I didn't manage to take many pics but here are a few. Hopefully will take many more next week.

Cheers,
Af.

P.S. Could one of the mods change the title of this thread to "Making a hall table course" or something like that? Thanks.

Afro Boy · #6 12th May 2009, 06:18 PM

I've been playing around with some design options for my hall table. At the moment, I'm focusing on the sides as we're working on that next week.

What do people think? Which might work better and which do you think might be more feasible build/skill wise? Also keen to hear any other ideas you may have.

Option 1: A touch art-deco inspired
Option 2: A bit more straight forward
Option 3: Some more detail where the verticals overlap the side rails

Cheers,
Af.

Lignum · #7 13th May 2009, 03:26 PM

Great designing Afro. I like the first one

. That’s a ripper. Three 26 x 8mm rails at the bottom, and the same size joining the bottom side rail tapering to around 40mm at the top would create a lovely fan effect. They would also look great Ebonised (stained black)

Afro Boy · #8 13th May 2009, 09:35 PM

Thanks for the tips Lignum. I've been playing with your idea. Here's what I think you're describing ...

Option 4

How I join it all up is another question but we'll deal with that afterwards I guess.

Do you think I should space them out a little wider?

Cheers,
Af.

Afro Boy · #9 16th May 2009, 05:36 PM

This morning we worked on the front rail, the one with the drawer insert. Terry showed us a nice way to rip the rail into three pieces, cut out the drawer front, then piece it back together. Saw kerf aside, if you can match the grain nicely back together, then it should look quite seemless.

Here are my three pieces with the drawer cut...

I then got to play with the Domino. Second time I've used it now and I really do love it. Just waiting for a weak moment from LOML before I snap one up for myself!

And then the glue-up of the front rail ...

Cheers,
Af.

Afro Boy · #10 23rd May 2009, 06:24 PM

Hope I'm not boring anyone with these updates! I'll just keep on going until I get told to shut up!

Today was a fun day. I'm quite surprised at how varied the learning is and how much I am learning through this. Today we focused on two things, tapering & cleaning the legs, and sizing/docking the side & back rails. I started with the legs.

We got to use the Frontline jig that Lignum described in another thread. This one has a straight channel in the bottom which slots onto the Frontline bearings. The jigs on the top are quite neat and simple. Just align your leg for the taper and screw the jig down in place. Then, all your leg tapers will be exactly the same when you run them through the bandsaw.

Here are my tapered legs fresh off the bandsaw and yet to be cleaned up on the jointer.

I then got to use a scraper for the first time. I was always suspicious of you folk who rave about how awesome this stupid little bit of simple metal is. I am no longer suspicious, but wonder why I didn't try it earlier. I'm converted!

Aside from the burning thumbs, it's really quite nice and easy to use. Safe too (in a "don't destroy your work" kinda way). I made plenty of whispy shavings with it and managed to get rid of some small bits of tearout and scratches with ease.

In-between all of this, we ripped and docked the side and back rails to size. Here are all my pieces so far (legs hiding at the back).

More photos on my flickr feed below for those interested.

Cheers,
Af.

Afro Boy · #11 30th May 2009, 08:24 PM

No complaints? I'll keep on rambling on then!

Today was a busy day. Mostly left to do all the joinery for our top rails and legs. I finished up with making and joining the bottom rail too. The bottom rail was tricky because of the inner taper on the legs, but I eventually got there!

First dry fit:

My first mistake:
Misplaced the mortise for the table top buttons.

Easily fixed though and thankfully it's hidden on the back of the rail so no-one will see it (except all you folk!)

Bottom rails:
Took me a few shots to get the angles right, but I'm pretty happy with the final dry fit.

Cheers,
Af.