Page 1 of 2 12 LastLast
Results 1 to 15 of 20
  1. #1
    Join Date
    Aug 2008
    Location
    Canberra
    Posts
    420

    Default Sharpening knives with CBN wheel and strop wheel on slow grinder

    I continue relatively accurate measurements of various sharpening tools that I have. For kitchen knifes, (European) for the past several years I was using Jet slow grinder with 250mm CBN wheel (280 Grit), and the leather stropping wheel with Autosol Metal polish (it actually originally came with the Jet sharpener, this is why I started using it). First I do several quick passes on the CBN using knife jig at an angle set to 20 degrees. Then free hand polishing on the strop wheel. The process is usually taking about 3 minutes per knife and I was getting pretty good results. So I decided to have a closer look at the edge I was getting with this sort of sharpening. So below is the microscope images at 10x magnification (top row) and 20x magnification (bottom row). Left images are for the edge right after the CBN grinding wheel, and second is after polishing stage.
    Knife-Sharpening_sm.jpg

    So the results are quite good, no wonder the knifes cut very well. The CBN wheel produces relatively rough edge, with deeper groves of about 30 micrometers wide. Then polishing with Autosol does much more then I was expecting - the edge is pretty smooth, with "scratches of the order of 3 micrometers, which is roughly equivalent to 3000 or so grit stone! Not bad for a 3-minute effort.

    I looked at the autosol particles under the microscope also - the size is about 3 micrometers, which is consistent with the scratches they leave. Here is the photo:
    Autosol_100x.jpg

  2. # ADS
    Google Adsense Advertisement
    Join Date
    Always
    Location
    Advertising world
    Posts
    Many





     
  3. #2
    Join Date
    Sep 2017
    Location
    Sydney NSW
    Posts
    53

    Default

    Right-on. From memory, Autosol particles are in the range of 3-6 micron; 3 micron is size of the smaller ones.
    The Tormek honing paste for leather wheel is the other way - 3 micron is the larger abrasive particles.
    Generally, you get shallower scratches and keener edge than might be anticipated for a particular grit size.

    It is interesting to see on your illustrations that the scratches from the initial edge-setting still reach the edge apex after honing - every single scratch does, forming a distinctive micro-serration. Definitely to advantage in knives, though the woodworkers would keep honing till the the scratches are smoothed away at the apex.

  4. #3
    Join Date
    Aug 2008
    Location
    Canberra
    Posts
    420

    Default

    Certainly those scratches propagating to the edge can be removed by longer and more careful honing. Since this honing is done by hand, I suspect that I set slightly larger angle than I have during original sharpening, and as a result only the very edge is getting honed. If I set a smaller angle, then I would not get edge honed at all.

  5. #4
    Join Date
    Sep 2017
    Location
    Sydney NSW
    Posts
    53

    Default

    When I saw a new thread of yours with an attachment, I told myself "Ah-ha, again some good photos from Ilya!" - and wasn't disappointed
    Certainly you did hone at some 20+ degree, otherwise you would never get rid of the burr.
    If you honed at exactly the same angle you set the edge on the CBN wheel, you would have raised a micro-burr - but on your final photo the edge is almost completely deburred. Well, I can see a tiny foil edge at the very apex, but I have to seriously strain my eyes to see it, and this foil doesn't look as a burr to me, but rather as a stretched apex.

    It's similar to deburring by high-angle stopping used by straight razor barbers last century - just they didn't use abrasives on their strops.

    The trick is to have that angle increase within the right range, as too steep will round the edge.
    We found out the best honing of knives is achieved at +0.4-0.5 degrees, and Tormek sets honing angle at +0.46° on its leather wheel for chisels.
    And under the "best" honing angle is meant the best compromise between the time spent and quality of the edge achieved, as if you continue for too long even under this shallow plus-angle, you may eventually round the edge, especially freehand I suspect

  6. #5
    Join Date
    Sep 2017
    Location
    Sydney NSW
    Posts
    53

    Default

    I've got a CBN question to you - the leaflet to my CBN wheels says to avoid high carbon steels - the kitchen knives you sharpen on yours are of stainless steel, aren't they?

  7. #6
    Join Date
    Aug 2008
    Location
    Canberra
    Posts
    420

    Default

    Thanks, KnifeGrinders, I never knew this about honing, was doing things intuitively.

    Some of my knives are no-name and I don't know anything about their steel, but they are softer then my most used - victorinox kitchen knives, which say they are using "high carbon stainless steel". Shown edge is from the victorinox knife.

  8. #7
    Join Date
    Sep 2017
    Location
    Sydney NSW
    Posts
    53

    Default

    I though they would be stainless - this confirms our observations that no matter how high carbon contents is, it is OK to grind on CBN as long as the alloy is stainless.
    On the one hand, we grind on CBN wheels high-end alloys like M390 or S290 where carbon contents nears 2% w/o issues, on the other 1095 steel with 0.95% carbon plugs the CBN pores.


    Thank you for sharing your experience as it contests the general misconception that from that coarse grit straight to honing is too big of a jump.
    Obviously, it depends on what abrasive is used for the honing.
    Your sequence is a simple yet effective 2-step sharpening routine for mainstream kitchen knives.
    We use somewhat similar approach in bulk sharpening for commercial kitchens etc, but using paper wheels with 5-micron diamond paste instead of leather - which shortens the sharpening cycle to under 3 min per blade. Interestingly, I guess 5-micron diamond crystals crashed at high RPM the paper wheel runs at, will give an abrasive mix similar in grit to Autosol you use.

    Thanks to your post, I see a microscopical evidence we've been doing it right.

  9. #8
    Join Date
    Feb 2016
    Location
    Canberra
    Posts
    5,124

    Default

    Which Autosol?

  10. #9
    Join Date
    Aug 2008
    Location
    Canberra
    Posts
    420

    Default

    Quote Originally Posted by woodPixel View Post
    Which Autosol?
    It is "Metal Polish" https://autosol.com.au/product-range/metal-polish-75ml/

  11. #10
    Join Date
    Apr 2001
    Location
    Perth
    Posts
    10,820

    Default

    You can grind any steel on a CBN wheel! I have - O1, A2, D2, M2, M4, CPM-3V, PM-V11.

    What you have to avoid is unhardened steel. That will gum up the grit.

    Regards from Perth

    Derek
    Visit www.inthewoodshop.com for tutorials on constructing handtools, handtool reviews, and my trials and tribulations with furniture builds.

  12. #11
    Join Date
    Sep 2017
    Location
    Sydney NSW
    Posts
    53

    Default

    Quote Originally Posted by derekcohen View Post
    You can grind any steel on a CBN wheel! I have - O1, A2, D2, M2, M4, CPM-3V, PM-V11.

    What you have to avoid is unhardened steel. That will gum up the grit.

    Regards from Perth

    Derek
    Much appreciated, Derek

  13. #12
    Join Date
    Apr 2005
    Location
    Nerang Queensland
    Age
    66
    Posts
    10,766

    Default

    Quote Originally Posted by derekcohen View Post
    You can grind any steel on a CBN wheel! I have - O1, A2, D2, M2, M4, CPM-3V, PM-V11.

    What you have to avoid is unhardened steel. That will gum up the grit.

    Regards from Perth

    Derek
    Agreed, basically everything except TC
    Neil
    ____________________________________________
    Every day presents an opportunity to learn something new

  14. #13
    Join Date
    Sep 2017
    Location
    Sydney NSW
    Posts
    53

    Default

    Quote Originally Posted by dai sensei View Post
    Agreed, basically everything except TC
    Pardon my ignorance, what is "TC"?

  15. #14
    Join Date
    Feb 2016
    Location
    Canberra
    Posts
    5,124

    Default

    Tungsten Carbide

  16. #15
    Join Date
    Sep 2017
    Location
    Sydney NSW
    Posts
    53

    Default

    Thank you, Neil.
    I guess i know the answer - yet could you confirm - the TC won't gum up the CBN wheel, just a diamond wheel will grind the TC better - is this correct?

Page 1 of 2 12 LastLast

Similar Threads

  1. QUEENSLAND Makita 9820 Horizontal wet wheel Slow Speed Sharpener
    By Flindersia in forum WOODWORK - Tools & Machinery
    Replies: 4
    Last Post: 26th July 2017, 08:38 PM
  2. Replies: 9
    Last Post: 2nd May 2016, 06:38 PM
  3. grinder wheel formulation
    By soundman in forum METALWORK FORUM
    Replies: 2
    Last Post: 16th June 2005, 01:10 AM
  4. Grinder Wheel
    By Termite in forum HAND TOOLS - POWERED
    Replies: 13
    Last Post: 11th September 2003, 02:17 AM

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •