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Thread: Damned power cords!
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24th May 2010, 08:09 AM #1
Damned power cords!
I have a DeWalt ROS which has a power cord like a length of mangled rebar. It's so stiff, especially now that the weather's cooler, that it interferes with the sander's operation.
I contacted DeWalt about the possibility of other related complaints and hopefully news of an upgraded lead, but their response was a curt "If you're not happy with it, return it to the retailer for a refund"!
Trying to get it all back into its blow-moulded case was akin to trying to stuff an over active octopus into a string bag. I attempted it once for about five minutes and the sander now resides in a drawer where it takes up virtually all the space.
I'm not a sparky (nor a particularly bright spark), but is there any reason why manufacturers don't make power tools with male IEC-C13 sockets moulded into the back of them? They would be simpler to pack away and store and one lead would suffice many tools - or multiple leads could be used if desired, but at least they'd be much easier to coil up and stow away.
Is there anything wrong with me cutting all but a few centimetres off the DeWalt ROS' cord and fitting an IEC socket onto it? I might do the same for my Bosch circular saw too and then buy a 2m IEC power cord..
I know you believe you understand what you think I wrote, but I'm not sure you realize that what you just read is not what I meant.
Regards, Woodwould.
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24th May 2010 08:09 AM # ADSGoogle Adsense Advertisement
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24th May 2010, 09:32 AM #2
WW I am no sparky but the original lead if it has done as you say sounds like it has over heated at some stage. What your asking about the other plugs being fitted is dangerous. They can come loose to easy, fill with dirt and dust. Besides designers may not have considered it.
I do tend to agree leads are often to short requiring an extention to be used often plugged into a power board.
Maybe you should have bought the De-walt battery range instead
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24th May 2010, 09:44 AM #3Skwair2rownd
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A good argument for a shed full of cordless gear.
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24th May 2010, 09:46 AM #4.
I know you believe you understand what you think I wrote, but I'm not sure you realize that what you just read is not what I meant.
Regards, Woodwould.
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24th May 2010, 10:08 AM #5
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24th May 2010, 10:16 AM #6
Woodwould, I am a sparky and that's a bloody good idea.
I'm not sure you can get a suitable 'socket' (it's actually a plug, male pins) to suit a cord but you could purchase a 0.5m extension, cut the socket off and fit the plug to the power tool.
Ideally it would be good to have some sort of retaining clip/lock (Festool style) but the plug/socket is fully shrouded and they generally fit pretty tightly.
Taking this further, a coiled/extendable socket over the workbench and just plug in whichever tool you are using.
It would be irresponsible of me to not tell you to have a sparky fit the leads to your power tools
Edit: Note and Warning, may invalidate warranty. But all my tools are out of warranty anyway so ...mehThose were the droids I was looking for.
https://autoblastgates.com.au
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24th May 2010, 10:35 AM #7.
I know you believe you understand what you think I wrote, but I'm not sure you realize that what you just read is not what I meant.
Regards, Woodwould.
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24th May 2010, 11:02 AM #8
My power tool service guy usually fits a better quality lead for me for about $30.00. I've had to do that with a couple of Dewalt tools and a couple of other brands as well.
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24th May 2010, 01:16 PM #9Jim
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Have the same trouble with my Makita drill. It's been a long time since I could be bothered to put it back in the moulded plastic carry case. I get the impression that the case was manufactured to the drill dimensions but the designer never saw a drill with cord attached. Unless of course he worked in a very hot office.
Cheers,
Jim
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24th May 2010, 03:50 PM #10Hewer of wood
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Rub lanolin on the plastic lead covering?
Cheers, Ern
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24th May 2010, 04:01 PM #11
Of course, if you bought Festool you wouldn't have this problem.....
Mind you, if you bought Festool you'd have other problems instead, like a bank account that makes hollow, empty noises when you tap it
The Festool mains lead system is great, but the way they have implemented it points up one problem with generic IEC leads - they are not captive, and it doesn't take much tension to pull them out. Festool has a removable lead with twist lock instead.
The standard Festool leads are nice and flexible, and they even make a urethane sheathed version for better abrasion resistance, etc.
I haven't looked, but surely there must be a design of in-line mains plug/socket that has a locking facility (either by twisting or a locking tab)??
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24th May 2010, 04:16 PM #12
Woodwould, I reckon the best solution is to replace the cord, especially if the tool does the job. You may also find it handy to put a short lead and plug on it and hang an extension from the roof so the cord is held up and out of your way. Eventually I would like a boom arm with compressed air, vac hose and power that I can swing around the shop and keep those things off the floor.
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24th May 2010, 04:45 PM #13Hewer of wood
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So what's wrong with cable ties, duct tape or fencing wire??
Or yes, as per Groggy, complete new cord; but there can be diff length wires inside, specific clamping block etc. I'm happy to butcher these things but always have the prospect of an insurance assessor lurking in the back of the mind.Cheers, Ern
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24th May 2010, 05:19 PM #14
I'm sure there are some nice mil-spec lockable in-line connectors, but a pair of them would undoubtedly cost more than a replacement cordless sander.
If the IEC connectors on the back of my puter are anything to go on, they'd be plenty secure enough for hanging off the back of a sander. If I can find a local electrician/tool repairer, I'll run it all by him, otherwise, I think you're right Groggy, I'll just replace the lead with a similarly rated but more supple alternative..
I know you believe you understand what you think I wrote, but I'm not sure you realize that what you just read is not what I meant.
Regards, Woodwould.
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24th May 2010, 07:31 PM #15
If you want to give it a go, this should be what you want. $3.99 each in 1 off quantities.
They used to have a very flexible silicon insulated mains cord but don't seem to list it anymore.
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