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  1. #1
    Join Date
    Jan 2005
    Location
    Central West, NSW
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    Default Cross cutting problem

    I am having trouble getting a clean cross-cut, the problem is a 1-3mm tear out on the back and edge of the cut.

    I am using a triton saw with a new 60 tooth TCT blade.

    Any suggestions?

    Cheers,
    Mat

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  3. #2
    Join Date
    Jun 2003
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    Default

    As Gumby would say build a crosscut sled.


    Peter.

  4. #3
    Join Date
    Jul 2005
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    Ringwood, Victoria, Australia
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    Default Support

    Wassy,

    Iam guessing that this is crosscutting in the tablesaw mode. If it is, a scrap of timber behind the piece you are crosscutting will support the edge fibers and greatly reducing the tearout.

    If you are getting the tearout in the crosscut mode, it will likely be at the back side of the cut. Loosen the MDF faces on the crosscut fence and bring them in together again. This way the kerf that the saw cuts in them will be again directly aligned with the blade and they will give maximum support.

    Over time this gap grows because the fairies in the night, or the gremlins make it so.

    Most tearout will occur on the exit of the blade. Where possible if you cut from the face side to the back side whatever tearout there is will be less relevant.

    For the more adventurous, there is a technique called a climb cut that is good for reducing tearout. I am not going to explain that here, as it is a technique that you are better off learning from someone who can show it to you and watch you do it a few times.

    Visit a Triton club for this one.

    Hope this helps.

    Steve

  5. #4
    Join Date
    Jul 2003
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    Gorokan Central Coast NSW
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    2,765

    Default

    Quote Originally Posted by Sturdee
    As Gumby would say build a crosscut sled.


    Peter.
    And use a piece of scrap to support the tail end of your cut, do the same when using a router table across the grain.

  6. #5
    Join Date
    Jan 2005
    Location
    Central West, NSW
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    Default

    Thanks for the prompt replies. As I have the sliding extension table I don't think I will build a cross-cut sled. I will work out a simple way I can use a peice of scrap behind the timber when I can't hide the cut.

    To add to this, is it normal to get some tear out on cros-cut with a decent saw blade with radiata?

    Cheers,
    Mat

  7. #6
    Join Date
    Oct 2001
    Location
    Melbourne, Australia
    Posts
    1,652

    Smile

    Quote Originally Posted by Wassy

    To add to this, is it normal to get some tear out on cros-cut with a decent saw blade with radiata?

    Cheers,
    Mat
    YES!

  8. #7
    Join Date
    May 2005
    Location
    Eden Hills, South Australia
    Age
    63
    Posts
    3,458

    Default

    Quote Originally Posted by DPB
    YES!
    ...but you can also buy specialist cross-cut blades that will give you far less problems with chipping out, and will leave a very smooth endgrain surface.
    Those are my principles, and if you don't like them . . . well, I have others.

  9. #8
    Join Date
    Aug 2003
    Location
    Melbourne - Outer East Foothills
    Posts
    6,786

    Default

    Quote Originally Posted by Wassy
    As I have the sliding extension table I don't think I will build a cross-cut sled.
    The extn table is OK for larger pieces. Not small stuff. I had both. The sled was better. It supports the work (minimal tear-out) and is easier to set accurately since the kerf is in the backing fence and you just line the work up to that.

    Sleds rule
    If at first you don't succeed, give something else a go. Life is far too short to waste time trying.

  10. #9
    Join Date
    Jul 2003
    Location
    Gorokan Central Coast NSW
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    2,765

    Default

    Quote Originally Posted by Wassy
    To add to this, is it normal to get some tear out on cros-cut with a decent saw blade with radiata?

    Cheers,
    Mat
    They don't call it Crapiata for nothing.

  11. #10
    Join Date
    Jan 2005
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    Default

    Thankyou to all for the advice so far.

    Cheers,
    Mat

  12. #11
    Join Date
    May 2004
    Location
    Pakenham, outer Melb SE suburb, Vic
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    4,158

    Default

    Maybe consider how far the blade is protruding through the work, generally get a better cut by having the saw blade reasonably low, this is also considered to increase the risk of kickback though so ensure you use the splitter & guard, etc.


    Cheers...........Sean, kickbacks please


    The beatings will continue until morale improves.

  13. #12
    Join Date
    Jul 2005
    Location
    Ringwood, Victoria, Australia
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    56
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    536

    Default Blade Lowering

    Blade lowering or height is a good point Scooter.

    If the blade is set low, it will reduce tearout on the underside of timber being crosscut in the table saw mode. It will however increase the tearout on the back side.

    Both are due to the angle of movement of the teeth as they exit the timber. The less support the fibers have, the more likely they are to tear out.

    Unless you have a zero clearance infill strip (A very very thin gap for the saw blade to come through on the table top) You would need to slide the timber being cut on something such as ply, MDF or other similar support to reduce tearout on the underside.

    By lowering the blade, tearout is most likely to move to the rear of the timber, which is easiest to support.

    A very good alternative to a zero clearance infill strip would be....(Here it comes Gumby)...a crosscut sled.

    The sled provides zero clearance both at the underside and back or front, depending on how you use it.

    The plans and article that Bob Jager (Spelling?) did are well worth a read. He has some innovative suggestions for a fairly simple to make and effective jig.

    A lower blade is more likely to cause a kickback. This is because any pinching of the blade for any cause will result in a force directing the timber laterally back toward the user.

    A higer blade is harder for timber to ride up on from the side. If timber closes on the blade at the back, its initial movement will be upward before coming at you. In either case, a riving knife or the Triton safety guard will save you a lot of pain.

    Mind you all of this is greatly affected by your choice of timber. Can't make chicken soup out of chicken S#%t.

    Steve

  14. #13
    Join Date
    Dec 2004
    Location
    Northen Rivers NSW
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    57
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    2,837

    Default

    Hi

    Go the cross cut sled. Best addition for the Triton IMO and a pity that Triton never built one with some of the innovations that they have put into other stuff.

    Cant be beat!

    dazzler


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