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  1. #1
    Join Date
    Jul 2005
    Location
    Oberon, NSW
    Age
    63
    Posts
    13,360

    Question Mod'ing broken router table

    I've a triton routing table, a few months ago I dropped a sash-clamp and it hit the front slide-rail, breaking the weld at one end. As I never use the slide it hasn't greatly worried me, thinking I'll just tack it up one day when I'm doing other welding. Which hasn't happened. [shrug]

    It still doesn't concern me, I'm toying with the idea of removing the table anyway and using it on the workcentre for trenching only, making a whole new table for the router centre... one that'd be a bit better suited to my wants. I'll fix/remove the slide-rail then.

    What I'd like to know is if anyone has had any success with modifications to raise a plunge-router, to enable easy bit-changes. Preferably with improvements on dust extraction. I've seen both topics mentioned a few times in various threads but nothing about them actually being done. Not on the same unit, anyway.

    Anyone got any hints/plans/URLs to a site where it has been done?

    The broken rail shouldn't cause any problems either way, should it? It's not like it's a major structural component, keeping the table square or whatever... or am I wrong yet again?
    I may be weird, but I'm saving up to become eccentric.

    - Andy Mc

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  3. #2
    Join Date
    Jul 2005
    Location
    Ringwood, Victoria, Australia
    Age
    56
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    536

    Default Bearing track?

    Are you refering to the outer bearing track on the RTA300?

    Without this track in place, you cannot use the sliding MDF plate, Biscuit Joiner or Finger joiner. The effective surface area of the table top would also be greatly diminished.

    Without the sliding MDF plate, you would be unable to use the mitre guage for the Router table.

    If none of these issues affect your wood work, it sounds like you mainly do edge work, or work on smaller pieces. This being the case, you may not notice the loss.

    Structural integrity of the table without the bearing channel is outside my comfort zone.

    Steve

  4. #3
    Join Date
    Jul 2005
    Location
    Oberon, NSW
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    63
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    13,360

    Default

    Quote Originally Posted by TritonJapan
    Are you refering to the outer bearing track on the RTA300?

    Without this track in place, you cannot use the sliding MDF plate, Biscuit Joiner or Finger joiner. The effective surface area of the table top would also be greatly diminished.

    Without the sliding MDF plate, you would be unable to use the mitre guage for the Router table.

    If none of these issues affect your wood work, it sounds like you mainly do edge work, or work on smaller pieces. This being the case, you may not notice the loss.

    Structural integrity of the table without the bearing channel is outside my comfort zone.
    Yep, that outer bearing track's the dooverhickey I jiggered.

    My biscuit joiner won't fit the table; it's an earlier model and has been relegated as a dust-collector to the top shelf. I don't finger joint as I prefer hand-sawn dovetails and I don't use the mitre. Not from lack of need but because I've found it's just not accurate enough when I do need it. This is part of the reason I'm thinking of making mods.

    You're right about the remaining table surface being too small, but I found the table too small even when it was still attached! This is partly why I'm considering making an entirely new tabletop to replace the original and not just bolt over it, as in the mod on the Triton website. I'm hoping to use the existing base assembly, wanting to retain its' portability, but with at least an extra 6" overhang or so on all sides.

    I'm not saying I dislike the original table, mind, more that I've outgrown it. It has served me faithfully on many a job and I think it'll still serve me well when xferred over to the workcentre 2000 for crosscutting rabbets, etc.
    I may be weird, but I'm saving up to become eccentric.

    - Andy Mc

  5. #4
    Join Date
    Jul 2005
    Location
    Ringwood, Victoria, Australia
    Age
    56
    Posts
    536

    Default

    Just out of curiosity, will you have a hole in the new table so it can take your old biscuit joiner?

    I really liked the old swivel type. I had the sort that I had to drill my own hole in the router table to hold it in place with a bolt and a wing nut. Fiddly to get on, but great to use.

  6. #5
    Join Date
    Jul 2005
    Location
    Oberon, NSW
    Age
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    Default

    Quote Originally Posted by TritonJapan
    Just out of curiosity, will you have a hole in the new table so it can take your old biscuit joiner?
    I don't think so... since the biscuit joiner has been shelved I've become quite adept at doing without it. Actually, I've worn out a couple of the router-bits since then!

    For picture frames and similar 45o joints I usually use dowels instead, bur I use biscuits quite extensively when making faceplates, etc. for cabinet carcases. I dry-fit/clamp the pieces to be biscuitted in place to mark out the joints, then 'tis a simple matter to rout the joints by eye on the table, centering the mark on the bit and feeding towards the fence, which controls the depth of cut of course.

    No need for the jig, it'd only slow me down most of the time, but the router bit I wouldn't want to do without!
    I may be weird, but I'm saving up to become eccentric.

    - Andy Mc

  7. #6
    Join Date
    Aug 2002
    Location
    Melbourne, Victoria
    Posts
    5,513

    Default

    Quote Originally Posted by Skew ChiDAMN!!
    What I'd like to know is if anyone has had any success with modifications to raise a plunge-router, to enable easy bit-changes. Preferably with improvements on dust extraction. I've seen both topics mentioned a few times in various threads but nothing about them actually being done. Not on the same unit, anyway.

    Anyone got any hints/plans/URLs to a site where it has been done?
    Yeah, a few have, and posted. Search posts by Sturdee - he's definitely done it.

    Also, check out the Router Raizer http://www.routertechnologies.com/routerraizer.htm
    "Clear, Ease Springs"
    www.Stu's Shed.com


  8. #7
    Join Date
    Jul 2005
    Location
    Oberon, NSW
    Age
    63
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    13,360

    Default

    Quote Originally Posted by stuart_lees
    Yeah, a few have, and posted. Search posts by Sturdee - he's definitely done it.

    Also, check out the Router Raizer
    Thanks Stuart, but the raizer (and ilk) isn't quite what I had in mind. I don't want something to adjust the router height but to lift the entire router inc. the base. On my unit it's the only practical way to get at the collet.

    As for dust extraction, well... I don't seem to have much luck with searches. And I did search before posting. The best I've seen was a pic of a hose going under the table, presumably to a router with an existing dust port. That's not even remotely applicable to my beasty, so it looks like I'll have to muddle on and find my own way around the problem. [shrug]

    One good thing; at least I managed to stumble upon Sturdees' dust-bucket. I'd seen references but never the how-to's...
    I may be weird, but I'm saving up to become eccentric.

    - Andy Mc

  9. #8
    Join Date
    Aug 2002
    Location
    Melbourne, Victoria
    Posts
    5,513

    Default

    As said - see Sturdee - his solution does lift the entire router.
    "Clear, Ease Springs"
    www.Stu's Shed.com


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