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  1. #1
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    Default I Thought I'd Saw it All... - or - A New Take on the Dovetail Saw?

    I went to a Lie Nielsen Hand Tool Event here in Seattle today. Among the exhibitors was Glen-Drake tools. I'd heard of them because of the Tite-Mark gauge (which I also checked out and it's awesome, but I'm good on marking gauges).

    But then they had these crazy saws too! (Disclaimer: This may be something everyone already knows about, but it was totally new to me)

    b.jpgc.jpg

    Manufacturer's site:

    Glen Drake Toolworks :: Joinery Saws

    At first I was just kind of thinking "Ok, looks like a take on the Japanese pull saw".

    But, upon further inspection, this saw is like a full blown reinvention of the wheel.

    - It's a push saw with a straight handle
    - It has variable pitch in BOTH directions, meaning there are more teeth at both the front and back of the toothed part of the saw.
    - The handle doesn't stick straight out the back, but is actually angled downward eleven degrees from the back of the saw.
    - The blade is removable and interchangeable
    - The handle is giant. It's like a full hand. Think turning tool handle.
    - but the craziest part, to me, is the fact that it's not toothed at the front or back of the saw plate.

    So I spoke with the owner, designer of the saw, and namesake of the company about it and was able to get a bit out of him regarding the theory behind the saw. The two things I asked him about the most were the handle and the toothing.

    The lack of teeth at the front and back of the saw was explained as follows (paraphrasing, but this is essentially a quote): "Think about it like a table saw. You don't start a cut on a table saw with the wood in the blade." To me, that's a nice little thing to say to a crowd at a demo, but that's all he said about it. He never actually said why that was any better on a hand saw. I don't really know how I feel about it. It turned a 10" saw plate into a 6" saw plate. It also seems like you would have to joint the saw every time you sharpen it lest the non toothed part catch on the stroke.

    Then there was the handle. He actually had something really interesting to say about this, and that's that the handle allows for changes in the effective hang angle of the saw depending on where your hand was along the length of the handle. I got pretty excited about that, and told him that I thought it was great that you could just move your hand to the end for sawing high above the vise (think tenons), or closer to the handle for dovetail work where the work is at bench height. He kind of acted like he didn't know what I was talking about and told me that I was "overthinking it". He said the the purpose for this was to make it easier to saw "uphill" from the front to the back of the workpiece. I then asked him why that matters (since I start a saw downhill) and he kind of acted like it was some sort of known thing that sawing uphill instead of downhill was fundamentally better. I didn't really get much of an answer out of him.

    I wanted to ask him more about sharpening it, the size of the handle, and other things, but I was well and truly getting the "who is this long haired kid asking me all of these overly analytical questions", so I decided to just leave it be.

    He did a dovetail demonstration and they were a great fit, so the saw definitely works, but I didn't really see anything about it that was a show stopper. Everything worked, but none of it seemed like it was going to change the trajectory of the joinery saw industry.

    The thing that I really didn't understand at all was the toothing. For the life of me I couldn't figure out why you wouldn't want teeth on the front and back of the plate, and the variable pitch in both directions made no sense to me either.

    Any thoughts? Anyone using one of these saws?

    Cheers,
    Luke

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  3. #2
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    Hmm.

    Others here most certainly can make better technical comment than I can.

    However. This stuff reeks of the same gimmickry I see in the USA golf industry. Different must be better.

    Had a skim through the website and the prices are not obscene. However, again. That thing with the pair of rabbit ear handles called a two handed joinery saw is about the most intuitively silly thing I've seen in a very long time.

  4. #3
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    Quote Originally Posted by Luke Maddux View Post

    The thing that I really didn't understand at all was the toothing. For the life of me I couldn't figure out why you wouldn't want teeth on the front and back of the plate, and the variable pitch in both directions made no sense to me either.

    Any thoughts? Anyone using one of these saws?

    Cheers,
    Luke
    Luke, I now make my back saws with an inch of no teeth at both ends. I find it makes starting the saw cut easier, and you don't use the last inch anyway, so less filing.

    Cheers
    Peter
    ps did you try his two handled saw? Does he still make it?

  5. #4
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    Luke, you & I share a somewhat Missourian attitude; I always need some extra convincing that something way off the normal road is worth chasing after, too, as you well know...

    I don't have any problems with knife-handled saws, per se, they've been around a long time, & some folks prefer them to pistol-grip handles. At least there's a few million Japanese woodworkers who do. Angling the handle down probably helps with orienting the blade (which begs the question, why not just fit a pistol grip & get even better control of blade orientation?), but for cutting uphill? downhill? Hmmm, not too sure about that. Once a saw is started, & it's your choice whether you start up or down hill (I do both) on most dovetails I cut, I usually bring the tooth line perpendicular to the board pretty quickly anyway.

    Peter, I'm afraid I don't get with this business of not toothing large bits of a saw blade. Why waste sawplate ? We both know it's not that easy to come by! If you reckon you don't need the first 2 inches of saw, why not just leave it off? As for the last inch or so, I agree it does little work, but for me, it's the place where I always start filing, and it gives me an inch of teeth that don't matter too much to get my angles & filing stance working nicely before I hit the hard-working part.

    Honestly, folks, if you're having trouble staring a saw on a line, I suggest there is a either a problem with the saw or you simply need more practice (or perhaps it's time you made an apointment with your local optometrist ). There are a couple of mods that can help starting, like a more relaxed rake on ripsaws (especially with larger teeth), and maybe finer teeth at the toe, but they really shouldn't be necessary on smaller saws of 12tpi & finer. Something that I've only become aware of in the last few years is that excessive set makes a saw harder to start accurately - too much set makes the teeth skitter left & right as you start, which is rather disconcerting if you are trying to split a fine line!

    Cheers,
    IW

  6. #5
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    Hi Luke

    you've got to go again today and take more photos !! (and to tell Tom to come to Calgary!)


    Glen Drake and his saws?
    With saws, Glen has been out side the "norm" for quite some time. I'll see if I can find a picture of his earlier two handed tenon saw which is designed to be used square on to the cut line.
    I believe that Glen markets his saws to people intimidated by conventional western saws.
    As for the untoothed section at the front of a saw, it will make starting a cut easier because the plate is moving when the teeth engage. I believe that over the past 15 years there's been a degree of experimentation (by LN, LV and other similar makers) in tooth shape and spacing at the toe of Western saws primarily designed to make starting the saw easier. I have one of the first LN carcass saws dating from the period right after Pete Tarrant and Patrick Leach sold the Independence saw company to Tom (my saw is dual branded Lie Nielsen and Independence). The saw cuts beautifully but when starting it you really need to know what your doing. A beginner would find it very hard to start compared to LV's carcass saws and L-N's current production saws.
    regards from Alberta, Canada

    ian

  7. #6
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    I reviewed this saw 4 years ago. The review is on my website.

    Here the saw (and kerf starter) ..







    The teeth ..




    I liked the kerf starter (still use it). I cannot say the same for the saw.


    Regards from Perth

    Derek
    Visit www.inthewoodshop.com for tutorials on constructing handtools, handtool reviews, and my trials and tribulations with furniture builds.

  8. #7
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    Ian(s) and Derek,

    What is your take on the variable pitch on the back of the stroke? If the saw is a push saw, what, in your mind, is achieved by having a tighter pitch at the end of the push? This really stumped me. I can't see any reason for it. Why not just have more teeth at the front of the stroke and then have the remainder of the stroke coarse?

    Thoughts?

  9. #8
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    Quote Originally Posted by Luke Maddux View Post
    Ian(s) and Derek,

    What is your take on the variable pitch on the back of the stroke? If the saw is a push saw, what, in your mind, is achieved by having a tighter pitch at the end of the push? This really stumped me. I can't see any reason for it. Why not just have more teeth at the front of the stroke and then have the remainder of the stroke coarse?

    Thoughts?
    Luke, I can only suggest the finer pitch at each end is so you can start either at the heel or toe end. I've known plenty of people who start a saw at the heel end rather than the toe. To keep to the line, I usually start at the front (using the heel) on a wide cut, then move to the back & start there, then bring the saw down to meet the partial kerf at the front. Not usually necessary on a thinner board.

    In my early days of saw-making I became very keen on the idea of variable pitch & it's easy enough to vary pitches when you are hand-toothing. However, as time went by, I found it really didn't do all that much for ease or accuracy of starting with finer-pitched saws. Relaxing the rake for the first inch or so is just as effective on a ripsaw, and even easier to do.

    While I concede an untoothed portion of blade might help with starting, I like to use all of my saw blade (all those years of my father's admonishing me to do so will never wear off!). That dinky length of toothing on the Drake saw would induce a short choppy stroke that would drive me nuts in short order. I reckon if I had to use one, the files would come out & it would have a full set of fangs before the first day was out!

    As I said above, I've had this growing conviction that set has a lot to do with starting, and this was strengthened when I fooled about with Zac's 'no-set' 77. I've made myself a no-set carcase saw and been using it a lot the last couple of weeks. So far, I like it, it's definitely easier to start bang on the line than a set crosscut, but time will tell if I remain in love with it. It may turn out that the extra care & fussing it takes to maintain those funny little 45 degree-fleamed teeth is more than it's worth. We'll see.

    But hey, when it's all said & done, viva la difference. It's good that people are still thinking about tools & tinkering with the parameters. The buying public pays their coin & makes their choice - heaven forbid there is ever only one way.....

    Cheers,
    IW

  10. #9
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    Luke, there were two issues that stood out for me when using this saw.

    The first was that the saw was developed alongside the Kerf Starter. Without a defined kerf, or very deep knife line, the saw was in danger of sliding off the line of cut as the non-toothed front section acted like a ice skate. This was demonstrated in the review I wrote (linked to earlier).

    The second factor was that the saw cut must be started at the toe. It cannot be begun in the centre third of the saw plate since the teeth would be too coarse at that point, and the saw would be hard to start. I am not sure how many saw that way. I generally start a dovetail cut near the front of the plate, but not quite at far forward each time as this saw demands.

    I found the second no-tooth section disconcerting in practice. The change of surface gave the feeling of a rougher saw cut, and the extra variable made the use fatiguing. This is not a relaxing saw. Combine that with the uncomfortable handle, and the total package is not my cup of tea. It may be the bees knees for someone else, and I have heard some on USA forums express their joy for the saw. Hey, if anyone wants one, I have a minimally used saw going cheap!

    Regards from Perth

    Derek
    Visit www.inthewoodshop.com for tutorials on constructing handtools, handtool reviews, and my trials and tribulations with furniture builds.

  11. #10
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    regards from Alberta, Canada

    ian

  12. #11
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    Well that Mr Lang did his darnedest to give that 2 hander a good write up, so points for that at least.
    I would need a third hand to line up and start the cut.
    Regards
    John

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