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  1. #46
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    Jul 2015
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    Quote Originally Posted by Cal View Post
    Thanks Ian. The maple I have is from a yard tree here in the Adelaide hills. Not sure what specifically it is, nice to work and shape and still quite solid. I have enough of it to turn up a knob also, which is what I would do if I use it.

    I would be grateful if you did have a piece of rosewood too!
    I have some redgum but it's still green, blackwood that is too young and soft also. I will see what else is in the shed, ohh some cootamundra Wattle in there too.
    I have a pedestal drill and vice, so that's no issue. And I understand what you say about getting the hole through the height of timber, challenging but I'm up for it [emoji1]
    No knob cast in this plane.

    I can see how passionate one can be about hand tools, I am the same with old harmonicas. I have rebuilt 3 of them this year that date back to the 1920's, now that was complex work all in tune, timber back to better than new and play like a dream. Even went to the effort of nickel plating the big one and reusing the original shellac that was on it.







    I think with this plane, getting it to a nice working condition is the main point of the exercise, I will keep my eye out for another one in better nick also. I will start by making a new tote first and see if I can find some suitable timber that is better than what I have or repair the original one. It's a new challenge [emoji848]and I am ignorant as to what I don't know, haha [emoji23]

    The knowledge bank here is amazing too, thank you all!
    Beautiful work, and a nice cross reference too.

    Does the harmonica play better after you have been at it?

    There are differing opinions, but I fall firmly in the camp that a 100 year old tool deserves to look like it performs....

    And that it is a token of respect to have a go at making it just as pretty as the day it was made.

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  3. #47
    Join Date
    Feb 2015
    Location
    Strathalbyn South Australia
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    1,141

    Default Stanley or Record No. 5 used, which one?

    Thanks, they are all in tune after I have finished with them yes. It takes some time an patience but it is worth it. I have been playing since I was a kid, my grandfather taught me how to play. He was a French Polisher by trade so it's also where the woodwork bug comes from [emoji1]

    I am in the process of refreshing the plane at the moment. The steel work is done.The tote and knob are the next step.

  4. #48
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    Feb 2015
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    Strathalbyn South Australia
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    Tote under way, using a piece of wattle. Rest of plane assembled with new iron (not sharpened)




  5. #49
    Join Date
    Mar 2004
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    Brisbane (western suburbs)
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    No mucking around, eh, Cal?

    OK, I had a scuffle through my scraps bin & found some Rosewood. It really is just a scrap, but I reckon it will be big enough to reach up to the split on yours, unless it's an oblique fracture and is higher on the side I can't see: R_wood scrap.jpg

    It's a nice dark colour & should match your tote better than the bit I used for the similar repair on this one. I thought it would darken up when I oiled it, but instead, the old wood darkened & the new wood remained lightish. The repair is sound & it was used for quite a while, but I replaced it with a new tote so I could keep this one as the base pattern.

    PM me with a postal address & I'll pop the scrap in the mail for you when I can get to the PO.......

    Cheers,
    IW

  6. #50
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    Feb 2015
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    Strathalbyn South Australia
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    Default Stanley or Record No. 5 used, which one?

    Thanks Ian, the break is at an angle from 1/2" one side to an inch the other side.



    It was stuck together with a really bad mix of araldite.

    How does the break look compared to the piece you have? Very kind offer, thank you.

  7. #51
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    Jun 2010
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    Bundaberg
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    The tote on my 7 had a similarly poorly repaired break; I hit the broken edges with a clean wire buffing wheel to dig out the epoxy before regluing. It is imperative that you clamp the two sections together hard; the best way to achieve this is with a length of M6 all-thread through the handle and a pair of angled wedges so nuts and washers sit flat. THIS website gives good instructions; at some point I'll fix my broken horn as well!
    Nothing succeeds like a budgie without a beak.

  8. #52
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    Feb 2015
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    Thanks Chief! This one is missing all the crucial points of contact around the perimeter unfortunately. Don't think it would look very nice with filler around it. It was a really bad attempt at repair.


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  9. #53
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    Feb 2015
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    Ok, this has been a bit long winded so I thought I should get back to finishing the plane. IanW was kind enough to send me a piece of rosewood to restore the tote properly and I got scared as I only had one shot at it. So the plane has sat in an unfinished state for all this time. I bit the bullet yesterday and made the cut, it worked!



    I waited until this morning to start shaping to let the titebond have time to cure. The next bit was to drill the hole, up to the little Mitre10 to get a drill bit that would reach. I didn't think they would have an extra long bit, to my surprise there was a 1/4" bit with a long shaft. That will do, can go bigger from the other side once through. Then the shaping began, boy never knew how hard rosewood was. Anyhow got it done.





    A bit of sanding to finish and few coats of shellac and sharpen the new blade, all done. Will let it sit before I try it out but I am happy with the result.











    A really big thank you to Ian for your words of wisdom and the rosewood to complete the plane, I could not have done it without you much appreciated.

  10. #54
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    That's a pretty decent effort, well done! And g'donya Ian for donating the rosewood!
    Nothing succeeds like a budgie without a beak.

  11. #55
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    Thanks Chief! It’s going to do the job, the back of the tote has a bit of a hip on it at the joint but it was the best I could do, it fits in the hand ok I will find out if it becomes an issue when I start using it for its intended purpose and not just collecting sawdust on my bench for months [emoji23]


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  12. #56
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    Sep 2008
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    Petone, NZ
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    Quote Originally Posted by Cal View Post
    ...the back of the tote has a bit of a hip on it at the joint...
    It seems noticeable only in photos of the right-hand side. Left-hand side looks perfect!!

    Cheers, Vann.
    Gatherer of rusty planes tools...
    Proud member of the Wadkin Blockhead Club .

  13. #57
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    Looks pretty good to me, Cal, & an excellent result for your first serious attempt at repairing an old tote. The next one will be a doddle...

    Rosewood is a bit hard, but yields nicely to a good rasp, and worth all the effort when you get it there - there are few rivals for the lovely silken feel of the wood in the hand, & it gets better & better with use...
    Cheers,
    IW

  14. #58
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    Thanks Ian, could not have done it without you [emoji1]
    I feel more confident about it now, it was a good exercise!

    The rosewood although hard was lovely to work with, I think it helped being a hard timber as it is difficult to take too much of at each pass.

    Thanks again, Cal


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