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  1. #1
    Join Date
    Apr 2001
    Location
    Perth
    Posts
    10,824

    Default Router Table from scratch

    I did a search here for router tables and came up empty, so I thought to post the one I have just completed. It may provide some ideas for someone.

    I recently purchased a new table saw (Hammer K3 Winner) and, as with the last one, decided to add a router table to the outfeed. Here is where it was fitted ...



    I can provide details on how the laminate-covered panel was fitted if anyone wants. This is how it ended up (the router table insert from Timbecon) ...



    This is a very basic design - the router is a 15-year old 2 hp 1/2" GMC with variable speed and soft start that I purchased new for $35 (on a run out). It has been fantastic over the years. Here it is stripped down to basics ...



    One recent modification has been the very recent (unused as yet!) addition of a MuscleChuck collet for changes above the table. It uses a hex key - throw away the spanners ..





    Incidentally, I have a blank, solid insert as well, and this lives in the table when not in use. Great at keeping the dust out of the router ..



    I built the 550mm long fence from an aluminium box, adding a T-rail above and 60mm high sliding faces ..



    Here are the parts ...



    Inside the box the insides are sealed off with wooden plugs. The rear is opened for dust collection ...



    The front with the hold down ...



    .. and the rear 50mm dust collection along with clamps to the T runner ...



    Hope this helps someone.

    Regards from Perth

    Derek
    Visit www.inthewoodshop.com for tutorials on constructing handtools, handtool reviews, and my trials and tribulations with furniture builds.

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  3. #2
    Join Date
    Jul 2015
    Location
    Hunter Valley
    Age
    56
    Posts
    1,342

    Default

    Thank you for posting this - I am in the middle of setting up a table saw that I just bought, and about to look at buying the router table insert for it, so this is very helpful to say the least

  4. #3
    Join Date
    Apr 2016
    Location
    Mooroopna, Victoria, Australia
    Age
    34
    Posts
    228

    Default

    Thanks for posting this. I'm a long while off building a custom router table but certainly thinking about what I would and wouldn't like. I'll definitely think about your ideas and what I may be able to use from them.

  5. #4
    Join Date
    Apr 2001
    Location
    Perth
    Posts
    10,824

    Default

    Quote Originally Posted by derekcohen View Post
    I did a search here for router tables and came up empty, so I thought to post the one I have just completed. It may provide some ideas for someone.

    I recently purchased a new table saw (Hammer K3 Winner) and, as with the last one, decided to add a router table to the outfeed. Here is where it was fitted ...



    I can provide details on how the laminate-covered panel was fitted if anyone wants. This is how it ended up (the router table insert from Timbecon) ...



    This is a very basic design - the router is a 15-year old 2 hp 1/2" GMC with variable speed and soft start that I purchased new for $35 (on a run out). It has been fantastic over the years. Here it is stripped down to basics ...



    One recent modification has been the very recent (unused as yet!) addition of a MuscleChuck collet for changes above the table. It uses a hex key - throw away the spanners ..





    Incidentally, I have a blank, solid insert as well, and this lives in the table when not in use. Great at keeping the dust out of the router ..



    I built the 550mm long fence from an aluminium box, adding a T-rail above and 60mm high sliding faces ..



    Here are the parts ...



    Inside the box the insides are sealed off with wooden plugs. The rear is opened for dust collection ...



    The front with the hold down ...



    .. and the rear 50mm dust collection along with clamps to the T runner ...



    Hope this helps someone.

    Regards from Perth

    Derek
    Missing photos ....















    Regards from Perth

    Derek
    Visit www.inthewoodshop.com for tutorials on constructing handtools, handtool reviews, and my trials and tribulations with furniture builds.

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