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  1. #556
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    Apr 2013
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    Hi All,

    Been a while since I posted. I have been doing the paint job on the Firebox section of the cabin controls in the locomotive. I have followed the exact colour scheme that is in the Museum for this locomotive. I am endeavoring to make it look as near as possible to the locomotive sitting on the grass up in Newport.

    The Firebox section is still removable although all the components on it are now secured. By having it removable it allows me to move it out of the way and allow more room to work on other cabin control components.

    I have fitted the sightglass glass in each of the 3 view pieces in the lubricator. This "glass" is thin clear perspex I cut out using a wad punch. The "glasses" are retained by an internal lip I made in each of the sight glass bodies.

    I am now working on the right hand side of the cabin. This is the easy side - not a lot of valves / controls etc, but it allows me to practice how I am going to fit and secure the external walls as well. If I muck up - won't be as much cursing as if I wrecked the other side.

    Regards

    Keith

    cabin firebox.jpg

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  3. #557
    Join Date
    Apr 2011
    Location
    se Melbourne
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    62
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    2,567

    Thumbs up

    Looking real good.
    The trouble with the cab side walls are that they are mirror images, makes it easy to get one right and stuff the other up.
    The fireman's side (right) would only have a few things, drain valve lever, perhaps blow down valve, cab sprinkler hose and I don't think much else. Most important - some sort of seat for when the fireman gets a breather.
    I think you have the color pretty spot on even if it is two tone.

  4. #558
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    Apr 2013
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    Torquay
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    Hi All,

    Been working on the Fireman's side of the cabin. As Kevin (Handyjack) said - not a lot of controls, but this side has been enjoyable to make - ( I enjoyed making the water tap). The holes around the top and down the side are for rivets. I will again be using the heads of spiral nails as my rivets as they are the most "lifelike" I have found. Thought I would show a WIP that is not painted. The "table" section is MDF with a pine inner frame. The shaft bearings are pine. The handles and linkages are aluminium. The tap is made of a number of different components made out of aluminium and mild steel.

    Regards

    Keith

    cabin side A.jpg

  5. #559
    Join Date
    Mar 2013
    Location
    St. Helens Tasmania
    Posts
    2,227

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    NICE!
    Looking Awesome Mate!

    Cheers
    Trev.

  6. #560
    Join Date
    Nov 2008
    Location
    Canterbury UK
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    67
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    3,996

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    Looking good as always Keith. When they designed these trains they did not think about catching your ankles of things like the tap

  7. #561
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    Apr 2013
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    Torquay
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    Quote Originally Posted by Dalboy View Post
    Looking good as always Keith. When they designed these trains they did not think about catching your ankles of things like the tap
    Thanks Derek,

    No - that is correct. The tap is in the exact position it is in the original locomotive. Nowadays there would be "Risk Assessments" etc. I love the "old world" charm of the steam loco cabin. No luxuries here

    Regards

    Keith

  8. #562
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    Apr 2013
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    Torquay
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    Hi All,

    Finished and painted the Fireman's side of the cab. Now onto the drivers side where the majority of the controls are. Decided not to add walls of the cab yet as it will restrict my access. Took a photo of the whole loco to give overall perspective of cabin and loco. I'm happy how it's progressing but the next step with the driver controls will be quite difficult I think.

    Regards

    Keith

    cabin fireman.jpg

  9. #563
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    Looks great now it has been painted. But I would sack the fireman for not keeping the footplate clean

  10. #564
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    Mar 2015
    Location
    Iowa US.
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    170

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    Nice job Keith I can't wait to see the the drivers side.

  11. #565
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    Apr 2011
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    Quote Originally Posted by Dalboy View Post
    Looking good as always Keith. When they designed these trains they did not think about catching your ankles of things like the tap
    Quote Originally Posted by Dalboy View Post
    Looks great now it has been painted. But I would sack the fireman for not keeping the footplate clean
    Looking good Keith.

    In 1910 OH & S and crew comfort were not considered. The crew may have been expected to be on their feet for the whole of their shift. Just so the fireman does not catch his ankles/calf/knee on the tap and so he and his driver can keep clean, you could make a bucket to fit under the tap. When you look at the real thing, you notice the tap is up reasonably high. https://www.woodworkforums.com/attach...1&d=1431772845

    With the drivers side, just start with the brake gauges in the corner, then do the reversing lever and quadrant, then make up the straight air and automatic brake valves and finish off with the piping. I am not sure, but where the cab sheet is bent there may have been some padding.

  12. #566
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    Quote Originally Posted by Dalboy View Post
    Looks great now it has been painted. But I would sack the fireman for not keeping the footplate clean
    We can't blame the Fireman yet Derek. Still have to put floorboards on the footplate that's a bit down the track.

    I have made a muckup on the Fireman's side. I used wrong measurements and the side "table" is actually the extension of the side water tank. Thanks to the member who pointed it out by a PM - most appreciated
    So the fireman's side get a major rework. Kicking myself on how I missed this basic error Thanks

    Regards

    Keith

  13. #567
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    Don't stress about the muck up Keith, it would be easy to do, particularly once you start scaling things. It will just delay the project a bit, no big deal as the completion date is before Christmas (probably next year). More of a problem when fabricating parts on full size projects and a measurement or two is mucked up. Can cost $$.

    It still looks good.

  14. #568
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    Quote Originally Posted by Handyjack View Post
    Don't stress about the muck up Keith, it would be easy to do, particularly once you start scaling things. It will just delay the project a bit, no big deal as the completion date is before Christmas (probably next year). More of a problem when fabricating parts on full size projects and a measurement or two is mucked up. Can cost $$.

    It still looks good.
    Thanks Kevin,

    Well under way with the modifications. Need to also make new hand levers as these were scaled to my "muckup". As you say - no problems - allows me extra time in the shed

    Regards

    Keith

  15. #569
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    Hi All,

    After my muck up - This is what it should have looked like. I have done a bit of work extending the height to the height of the side water tank. The join you can see in the photo doesn't worry me as it a "weld" as per the original locomotive (that's my story anyway)

    My error in calculations and scaling off photos meant that I needed to modify the position of the water tap. So now it's not an ankle trip point.

    As per Handyjack's suggestion I have made up a water bucket for under the tap. I had a bit of a redgum table leg. I cut it to about 75mm long and then turned the OD. I then put it in my metal lathe and machined the OD at a 2.5 degree taper. I drilled using a forstner bit and then I used a boring bar to get my inner taper at 2.5 degrees. The handle is 3mm MS rod that I bent around a mandrel I made up to get the correct radius.

    Also had to make up a longer lever handle.

    Now when starting on the drivers side - I will take a lot longer with my study of photos and design work.

    Regards

    Keith

    Modified Fireman side.jpg

  16. #570
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    Keith, you have beaten me to the punch.

    Attached image of top of line metal bucket with wood on handle. You will note the price (10/6 that's ten shillings and six pence) which suggest that this bucket is old enough to have been bought when the engine was still operating.

    The tap and tank now look correct.
    Attached Images Attached Images

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