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Thread: Marble Labyrinth Game - WIP
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7th February 2012, 12:55 AM #1Member
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Marble Labyrinth Game - WIP
Hi all,
I remember spending hours as a kid playing with a marble labyrinth game the my dad bought us from a second hand store. I am not sure if he still has the game in storage somewhere but I thought it might be an interesting project to make my own. I am trying to do something new with each project, my last was a train table with mitred corners and a bit of router work (I might start a new thread for that one soon). In this one I am going to give dovetails a shot. This project overall will need a lot more precision than my previous ones too.
I have finished roughing out the plans in sketchup and am hoping that you all could cast some more experienced eyes over them and pass on any advice, tips or tricks you might have. I am planning on using the classic string/spring mechanism for the x and y tilts. I would also like to make the maze part of the top so it can slide in and out of the inner tilt frame. This would make it replaceable because I have designed the maze myself and am sure it will take a lot of tweaking to make it enjoyable.
Here are the early schematics, I plan on exporting to DoubleCAD XT to set up proper drawings with piece lists and cut sizes. Sizes are very rough at the moment.
Completed labyrinth:
Attachment 197595
Attachment 197601
Exploded views:
Step 1:
Build the dovetail box sides using 70x20 timber. Insert axis turning rods (6mm dowel) with knobs. I will have to glue a small stopper on each one to prevent it being pulled out, I will likely use a small holesawn bit of 6mm plywood glued to the rods inside the box.
Attachment 197596
Step 2:
Build outer tilt frame with dowel pins glued into tilt frame into slightly oversized holes in the box walls. I'm not sure if this will give me a smooth enough pivot. Might look at some small bearings. I will have experiment to figure out the clearances I will need on each side of the tilt frames.
Attachment 197597
Step 3:
Build inner tilt frame and fix with dowel pins in a similar manner to outer tilt frame.
Attachment 197598
Step 4:
Insert maze surface and walls. Maze surface will likely be mdf or thin ply with 6mm ply X 16 high walls glued to surface. I've set out the surface into a grid of 20mm squares with 6mm walls between each square to allow for tweaking of the maze later.
Attachment 197599
Please feel free to leave any comments or suggestions on the design.
This one looks like it will be a bit fiddly, so it might be a long process.
Regards,
Cam
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7th February 2012 12:55 AM # ADSGoogle Adsense Advertisement
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7th February 2012, 03:51 AM #2GOLD MEMBER
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I remember marble games like that!
Now, this is just me, but since you are going to make nice dovetail corners, I'd like to see some nice woods used for the maze. Plywood is OK for applications where I can't see it. Otherwise, it just seems to dumb everything down.
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7th February 2012, 11:13 PM #3Intermediate Member
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tilt???
Looking at the pics, it seems to me that everything is put together but HOW are you going to get the table to tilt?
srichard44
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8th February 2012, 01:07 AM #4Member
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Hi Robson,
I totally agree about the ply wood. It does tend to make things look a little bit 'cheap'. But, I think for my first attempt I will stick with the cheaper materials, and then maybe graduate onto some nicer more expensive wood. I would hate to ruin a nice piece of timber
That, and I don't even know where to get the more exotic woods.
Hi srichard44,
Good point! I probably should have mentioned that the string/spring mechanism isn't shown in the plans and will be fitted before the bottom is put in place. Basically a string is fixed to one side of a tilting frame and wrapped around the perpendicular tilting rod, then fixed to the other side of the tilting frame with a spring. This is repeated in the other direction. I will have to do a bit of experimenting to get it working smoothly.
For a better idea of the setup check out the video on this webpage
Servo Controlled Labyrinth
if you skip to 30 seconds in it shows a view of the underside of the labyrinth. I will probably use a similar set-up.
Looking at it, I will need to adjust the holes that are directly above the turning rods as I think the marble is likely to get stuck when it falls into one.
Regards,
Cam
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8th February 2012, 08:22 PM #5
Hi I have made a few of them and sold them at the market the drawings doesn't show the base slopping if it doesn't slope the marble will not run out
I use dowel with the bottom cut off flat for the walls the marble tend to roll easier
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8th February 2012, 09:24 PM #6
This will be interesting to watch.
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8th February 2012, 11:26 PM #7Member
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Hi Patch,
Thanks for the pointers.
I hadn't forgotten about the sloped bottom, I just hadn't figured out how I was going to do it. Because it needs to slope towards one corner it will be difficult to route grooves in the walls of the box for the bottom to sit in, plus I would like a flat bottom. So, I was thinking of having a layered base. One piece of ply cut 20mm smaller than the outside of the box in direction, this will then sit into a rabbet (I think that is the right term, please correct me if I'm wrong) on the bottom of the box. This piece of ply will have pine wedges glued to the top in a 'radial' pattern pointing towards the exit hole. I will then glue a second piece of ply to the top of these wedges. Probably not the clearest of explanations, here is a quick and dirty sketch of what I'm thinking.
Attachment 197792
Hi Christos,
I think it will be an interesting project that will stretch my ability to make precise cuts. Hopefully it is interesting to watch too.
Regards,
Cam
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9th February 2012, 02:53 AM #8GOLD MEMBER
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For the experimental part, make up the tilt mechanism. Go to an Art Supply store and buy a sheet of what we call "Foam-Core." 32" x 40", maybe 1/4" thick sandwich of plastic foam and hard card stock on both sides. Cuts like a dream with an OLFA knife or a single edged razor blade. That stuff, plus a hot glue gun, and you can build a mock-up in minutes.
I used a lot of that (10 sheets/case) in theatrical stagecraft to build set/prop prototypes.
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9th February 2012, 10:01 AM #9
Also, This will be interesting to watch. Thank you.....
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10th February 2012, 09:41 PM #10
Hi Cam
here are some pics showing how I do my base
One thing to remember to leave enough room between the base and the pivot dowels for the marble to roll under
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10th February 2012, 10:11 PM #11Member
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Hi Robson,
That foam board is a good idea for 'prototyping' I will look into the equivalent here and how much it costs, cheers.
Hi Patch,
Those photos are great, thanks for posting them!
I'm sure they will be very handy as reference during the build.
Regards,
Cam
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12th February 2012, 08:11 PM #12Member
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Hi all,
I've been practising my dovetails. So far I think I am getting an 'F'.
I really need to get myself one of the angle gauges to get the angles consistent (or one of those fancy dovetail jigs).
This project might take me a while
My best effort so far, as you can see there is a whole lot of room for improvement:
Attachment 198301
Previous attempts (the short board in the photo started off over twice as long):
Attachment 198300
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22nd February 2012, 12:23 AM #13Member
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Hi all,
Still practising my dovetail joints with mixed results. I might look at a different joint for this project...haven't made up my mind yet.
In the mean time I've started on the rest of the game:
Glueing the tilt frames, I've just gone with a mitre joint. I might add some splines for strength.
Attachment 198998
Inner and outer tilting frames:
Attachment 198999
Testing the clearance and tilting tolerances:
Attachment 199000
Started marking up the maze insert:
Attachment 199001
It's not much but it's something.
Regards,
Cam
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23rd February 2012, 11:06 PM #14Member
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A little bit more progress.
I will go with a mitred corner on my box for now while I keep practising my dovetail joints.
This is just a test fit to see how well the tilting works.
I will need to recess the top a bit deeper into the inner tilt frame. Also, the sides of my box are little short to allow for the tilting as well as the control rods so I will add a 40mm base with a round-over to allow the marble to roll under the control rods. I messed up and didn't follow the dimensions from my plan so I'm not sure how well the setout of the maze itself will work. I might still consider this my prototype
Attachment 199206
Attachment 199207
Next step is to drill holes for the control rods, glue up the box, then attach the string/spring mechanism. Then onto the base.
Regards,
Cam
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25th February 2012, 11:40 PM #15Member
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Today's progress:
The box is glued up. The tilt frames are in place with the tilt controls connected.
Here is a quick video showing the tilt controls. They still need a bit of tweaking but I'm pretty pleased with the results so far. Not sure whether to make the knobs or just buy some nice drawer knobs.
Next up is the base, then the maze itself which might be a challenge since I didn't stick to the dimensions in my original plan.
Woodworking - Marble Labyrinth Game Tilt Control Test - YouTube
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