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Thread: 180° glue up
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5th November 2010, 10:35 AM #1
180° glue up
Maybe the most difficult glue up I have ever done! (Photo shows 4 more 'staves' to glue up)
Solid cherry. Eleven individual pieces from 6 degrees to 13 degrees total 180 degrees.
The saw kerfs are to insert spring clamps (with plastic tips removed) to close the inside of the joint.
The sawn up vynil soffit (scrap) is screwed to cleats - to protect mitered edge, wedges (not visible) take out the slack in vynil strips to close the outside of the joints.
The jig holds everything square - I hope.
570 inches of closed miter!
The glue is still setting up. Tomorrow I will begin fairing it out and will post pics of the finished "half barrel".I'm both dyslexic and paranoid. I keep thinking I'm following someone.
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5th November 2010, 08:53 PM #2
Very interesting.
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6th November 2010, 05:38 AM #3
Thanks Christos
Now the promised photos.
Gotta say that I was surprized and delighted to have about 3/4 of an inch of slightly open joint - out of 570!
Took the photos while the sealer coat was drying, still needs scuff sanding and its final coats - gonna be a late night in the shop.
This 'thing' we are calling a 'post wrap' is part of a cabinet I built for a famous author (two books on the NY Times best seller list at the same time! - currently)
My hard drive went out again and took all my photos with it, but I will take some more photos of the cabinet tomorrow when we install this post wrap - it'll all come clear.I'm both dyslexic and paranoid. I keep thinking I'm following someone.
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6th November 2010, 08:54 AM #4Skwair2rownd
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Some patience required there!!! Well done!
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6th November 2010, 09:22 AM #5GOLD MEMBER
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7th November 2010, 08:40 AM #6
pre/post installation pics of post wrap.
I started this thread mainly to exhibit a way to glue up a bunch of miters that really has seemed to work - save someone from wasting a bunch of time like I did on planning.
Save for custom crown molding and four strips to tie the cabinet to the wall and drawer pulls, a ticking of walnut for the interface between post wrap and counter top this cabinet is finished.
One of the writer's most successful books was about horses, I was lucky to find some horses for the panels in 1/4 ply - hope she likes themI'm both dyslexic and paranoid. I keep thinking I'm following someone.
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7th November 2010, 11:21 AM #7GOLD MEMBER
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That's a very neat solution . Did you install the counter top that the upper cabinet sits on in 2 pieces glued around the post ?
I've just become an optimist . Iv'e made a 25 year plan -oopps I've had a few birthdays - better make that a 20 year plan
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7th November 2010, 12:01 PM #8
Peter36
One piece - U -shaped, with about an inch to hold it together at the leading edge.
Spline slots and telescoping, pushing it all together against the back wall. Pockets and pockethole screws accessed from the bottom of the Walnut top to secure.
Very limited space in all three dimensions - glad it is all behind me!
Note how bottom cabinet is darker than the top? - it was installed two weeks ago and has already darkened considerably.
All will eventually match the existing Cherry cabinetry witch was installed before the house was purchased by the current owners.I'm both dyslexic and paranoid. I keep thinking I'm following someone.
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7th November 2010, 09:18 PM #9
That is some very nice work. Nice way of planning this. I am sure people on the web will find this interesting for curved pieces.
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14th November 2010, 02:52 AM #10
Wow! That's some pretty amazing cabinetmaking!
When all is said and done, there is usually a whole lot more said than done.
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13th January 2011, 12:03 PM #11
As I don't like to leave anything unfinished...
The finished project - with crown.
These nice folk are providing yet another project: A "quilt frame" for a real nice quilt, sewn together in the 1800s.
It will be in cherry and walnut, most likely.
Pics to follow.I'm both dyslexic and paranoid. I keep thinking I'm following someone.
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13th January 2011, 01:02 PM #12GOLD MEMBER
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Stunning - was there a lot of detail work on site ?
I've just become an optimist . Iv'e made a 25 year plan -oopps I've had a few birthdays - better make that a 20 year plan
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13th January 2011, 01:36 PM #13
Re: 180° glue up
Stunning - great job
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13th January 2011, 03:19 PM #14
Peter36,
I had to cut the miters in the crown stock on sight and the 'ticking' (Walnut top to 'half barrel') on sight but that was it.
The first day I took some scraps and made 'story poles' from floor to ceiling and from wall to post and kept them throughout the job - hence everything fit. The "old fashion" way is still the best!
Thanks Pellcorp!I'm both dyslexic and paranoid. I keep thinking I'm following someone.
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13th January 2011, 10:58 PM #15Skwair2rownd
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Well, that is one special piece of work. What a great display of your skills as a craftsman!!
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