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  1. #1
    Join Date
    Apr 2008
    Location
    Southern Riverina
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    139

    Default Dowelling advice (Haron jig & drill problems)

    Hi all, long time no post!

    I'm more a screwer and gluer than a woodworker. However I'm rebuilding a kitchen bench/bar and I need to end joint two engineered teak panels that are 33mm thick and 900mm wide. I decided that patience and careful marking and dowels would be as good a method as any. I picked up a simple Haron jig to centre the dowels in the boards, along with a 10mm brad point bit.

    Well, I've fallen at the first hurdle. I expected the drill to glide smoothly within the 10mm barrel of the jig, but it throws the jig around all over the place.

    The bit isn't straight. I assume it should be?! I'm wary of blaming my tools though, so I need to ask, is it possible I bent it somehow? It really seems unlikely but I'm doing an unfamiliar operation with an unfamiliar tool so I have to ask. Was I just unlucky to have got a dud bit? Are Haron bits known to be poor quality? Is the jig a waste of time too? Should I be using a forstner bit rather than a fluted bit?

    I really want to get this joint right (and Bunnings is a 100km highway run) so I'd appreciate any help to minimise the trial and error!

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  3. #2
    Join Date
    Nov 2007
    Location
    melbourne australia
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    2,643

    Default

    Quote Originally Posted by Dusty Dave View Post
    Are Haron bits known to be poor quality? Is the jig a waste of time too? Should I be using a forstner bit rather than a fluted bit?
    Unfortunately yes, Haron bits are awful. I don't know about their jigs. A good forstner bit will drill a clean hole, but I don't see how you are going to keep it straight with a hand drill. A biscuit joiner or Domino is the tool for this job. Are you using benctop joiners to pull the pieces together?

    Just a moment...

  4. #3
    Join Date
    Dec 2005
    Location
    South Australia
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    4,475

    Default

    Not rocket science if the bit is not straight take it back for ,replacement/refund

  5. #4
    Join Date
    Apr 2008
    Location
    Southern Riverina
    Posts
    139

    Default

    Thanks guys. Disappointed to hear that about Haron bits, I trusted the brand to sell decent bits as they are all over the dowels and jigs etc. I'll return it and try to find a better one. I've mostly just used general purpose HSS bits and spade bits in the past, no experience with brad points.

    I mentioned the forstner as it seems like the twist bit doesn't have enough 'meat' on it to sit very positively in the guide bushing of the jig. It occurred to me that a forstner bit might get the hole started better, then I could switch to a regular bit of the same diameter. Seems like a faff though.

    There is an industrial supplier in town, not sure what they have in the way of woodworking tools but they'll probably have anything that the local chippies would need.

    I'm trying to avoid buying a biscuit joiner as I can't see it getting much use after this job. I was hoping to be able to do this with dowels and a ratchet strap to pull the halves together, but I might get a couple of those bench connectors if I have to do a town run anyway.

  6. #5
    Join Date
    Dec 2014
    Location
    Perth
    Posts
    99

    Default

    That jig is utter c**p. I had it and after buying a proper straight brad bit used it for a few jobs but it was, even under optimal condition…very poor. You can buy much better jigs but they are expensive.

    I don’t think that the dowels will pull the bench ends together though, and I think you need some of those linked to joiners.

    regards

  7. #6
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    Dec 2005
    Location
    South Australia
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    Do you have a router, if so you could use a feather joint, cut a stopped slot in the ends and insert a strip of ply, common joint in the past, but these days with YouTube it has been largely forgotten.
    Carbatec sell router jigs much more expensive then Haron rubbish but they will do a adequate job e.g. Carbatec Self Centering Doweling Jig with 6-8-10mm bits | Carbatec.

  8. #7
    Join Date
    Apr 2008
    Location
    Southern Riverina
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    139

    Default

    Quote Originally Posted by China View Post
    Do you have a router, if so you could use a feather joint
    Thanks China that's a great idea, I do have a router. I'll see what kind of bits I can find in town. I just googled it and you can even get biscuit joiner bits, seems like that should work just as well as an actual biscuit joiner?!

  9. #8
    Join Date
    Sep 2013
    Location
    Jarrahdale WA
    Posts
    370

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    Quote Originally Posted by Dusty Dave View Post
    Thanks China that's a great idea, I do have a router. I'll see what kind of bits I can find in town. I just googled it and you can even get biscuit joiner bits, seems like that should work just as well as an actual biscuit joiner?!
    I suspect that a router will probably give a better result as the "foot" supplied by a large 1/2inch router is much larger than a biscuit jointer platen.

  10. #9
    Join Date
    Nov 2016
    Location
    Bris
    Posts
    844

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    If the teak panels being joined are for the countertops, then I would suggest using these or something similar....





    These countertop joiners will pull the pieces tight and you can even re-tighten down the track if the panels shrink and the gap re-opens.

  11. #10
    Join Date
    Jun 2012
    Location
    Dungog
    Posts
    274

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    Ditto KohayKutter, comment. Have used many of them with great results.
    Hope you solve your issue.

  12. #11
    Join Date
    Apr 2008
    Location
    Southern Riverina
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    Default

    So I visited the industrial supplies place and found an 'Alpha' brand 10mm screw point 'shipper' auger. looked good, bought it.

    That's fecking bent too. Nowhere near as bad as the Haron, but enough to wobble the jig around. I did my absolute best, but the dowels are so out of position on the piece I did that I'm not even going to bother trying to do the other side. Where do I have to go to find a straight drill bit?!

    I did manage to find a 4mm slot cutting router bit at Bunnings. It'll only cut 10mm deep but that should be enough for the #0 biscuits I picked up, assuming 4mm biscuits fit a 4mm slot?!

    The next best option was a 9.5mm rebate cutter, which I'm already half regretting I didn't buy, although it meant buying a $50 set of mostly duplicates to get it. That would cut a bit deeper, and I have plenty of 9mm ply on hand.

    Tomorrow I'll try the 4mm slotter and biscuits, if I'm not happy with that then it's back again to return another wobbly drill and pick up the set with the rebate bit.

    I did grab some of those bench connectors, seems like everyone recommends them and the ratchet strap idea could go horribly wrong. How many connectors would you recommend for a 900mm wide bench? 3?

  13. #12
    Join Date
    May 2007
    Location
    Sth Gippsland Vic
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    With an angle grinder and a 1mm cutting disc its pretty easy to grind your own reasonable spur bit out of a 10mm standard drill bit . I do them and its not the spurs that matter so much but the center leading point you want. Just to start the hole dead on . Which I mark out using a square then a gauge then center them with a fine spike. Once the drill bit is in a few mm in its on course and shouldn't be a problem with a decent jig.

    Do you have a drill press? If you do make a timber jig to do your holes in the right position. That'll be good for ten holes then throw it out.

  14. #13
    Join Date
    Nov 2016
    Location
    Bris
    Posts
    844

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    Quote Originally Posted by Dusty Dave View Post
    .......How many connectors would you recommend for a 900mm wide bench? 3?

    Firstly, I'm no expert on them.

    Secondly, if the countertop is straight (i.e. not L-shaped or similar), I would make or buy a panel that spans the entire length without any joins. Not only will it be stronger but better from an aesthetics aspect. I would only have a join and use these connectors for a mitred corner or bend.

    Thirdly, to answer your question re: quantity, if the counter depth is 900mm and straight (i.e. not mitred), then you could probably get away with 3 but I tend to over-engineer things and would use 4. But that's me. For a mitred corner, the join would be longer than 900mm so I would use 4 at the bare minimum.

    Lastly, I'd like to emphasize that I'm not a professional furniture/cabinet maker so take that into consideration. I still consider myself very much a novice so follow any of my advice with caution.




    Cheers and good luck,

    Mike

  15. #14
    Join Date
    May 2007
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    Sth Gippsland Vic
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    Slotter and biscuits . You'd want to be working fast putting it together as biscuits start grabbing if its a water based glue like it should be for biscuits. They start expanding which is what they are designed to do, so after the glue is in you want to line them up and knock the parts together with a mallet or a big maul/ Club or a decent branch off a Red Gum. Then slip in the connectors and do them up fast.

  16. #15
    Join Date
    Nov 2007
    Location
    melbourne australia
    Posts
    2,643

    Default

    If you're using the connectors, the biscuits are only for alignment. Glue them into one side of the joint only.
    Here's a video by kaboodle on joining benchtops. They just use glue and the connectors and tap with rubber mallet to adjust alignment. No biscuits or dowels.

    Joining benchtops | kaboodle kitchen - YouTube

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