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  1. #16
    Join Date
    Jan 2018
    Location
    Sydney, Australia
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    32

    Default Epoxy Heating...

    Just a quick one that heating the epoxy does speed up curing, so be mindful of this.

    Heating the actual timber [as opposed to the epoxy] also works to increase viscosity and can help buy time during the process
    ProTooling Australia - Japanese & Bridge City Woodworking Hand Tools


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  3. #17
    Join Date
    Dec 2010
    Location
    Mornington Peninsula
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    2,743

    Default

    Quote Originally Posted by ProTooling View Post
    But yes, for me, it's always yielded a finer finish building up very thin layers.
    Do you sand each layer, or just add without sanding?

  4. #18
    Join Date
    Jan 2018
    Location
    Sydney, Australia
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    32

    Default

    Depends on the application... I'll usually try to get 3 layers on at once, then a light sand (and good clean) before the next.

    It matters more when you get to the last coats (as long as your coats are fairly even).... to obtain a super smooth finish.
    ProTooling Australia - Japanese & Bridge City Woodworking Hand Tools


  5. #19
    Join Date
    Jan 2018
    Location
    Sydney, Australia
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    32

    Default

    Managed to get one of the basins finished over the weekend... sans sanding and finishing obviously. This is one long vanity

    I've got 3 layers of timber, only cutting through the top 2 (giving 100mm depth), grain matching turned out well considering. 3rd layer is just to mount the waste. You can see where I manged to hit the 3rd layer in the waste close-up...


    8.jpg 9.jpg
    ProTooling Australia - Japanese & Bridge City Woodworking Hand Tools


  6. #20
    Join Date
    Jul 2015
    Location
    Hunter Valley
    Age
    56
    Posts
    1,342

    Default

    Awesome information in this thread, and a nice build - thank you for sharing!

    Two questions please if I may about your method of finish that is detailed on the first page. Does it lead to a glossy or matte finish? And, you say "You can get non-yellowing epoxy but prefer this as a safe guard", do I take that to mean that you could substitute a non-yellowing epoxy for the West Systems, and then skip the Poly top coats, but prefer not to?

  7. #21
    Join Date
    Jan 2018
    Location
    Sydney, Australia
    Posts
    32

    Default

    Thanks Midnight Man

    Yes this method yields a gloss finish, I really like matte but the waterproofing aspect is (obviously) critical.

    And yep, Bote-Cote do a non-yellowing epoxy... so in theory you could skip the poly top coat from a UV treatment sense. I haven't had long term experience with this product so not entirely sure how long this will last.

    Apart from the UV guard the poly imparts it also adds more waterproofing layers which I like the thought of. They say poly is more scratch resistant than the epoxy also but I haven't performed any serious tests to confirm this.

    I learned this technique from boat builders, they have wooden boats submersed (and weathered) for decades, so a great testing ground
    ProTooling Australia - Japanese & Bridge City Woodworking Hand Tools


  8. #22
    Join Date
    Jan 2018
    Location
    Sydney, Australia
    Posts
    32

    Default Joints...

    Managed some progress last weekend and over a few late nights.

    There's going to be 3 legs, thought a centre support would be useful given this is 2400 long (and there's a 3 year old climber in the house ).

    Decided to go a Rebated Mitre joint for outside legs and a Dado for the centre. Here she is...


    1 Rebate Mitre.jpg 2 Centre Dado.jpg
    ProTooling Australia - Japanese & Bridge City Woodworking Hand Tools


  9. #23
    Join Date
    Jan 2018
    Location
    Sydney, Australia
    Posts
    32

    Default Basin Cuts and Rough Sanding...

    Finished CNC work and got an hour sanding in. Still quite a few hours sanding to go but the concept is more evident...


    3 Sanding (rough).jpg 3b Sanding (rough).jpg 3c Sanding w waste(rough).jpg
    ProTooling Australia - Japanese & Bridge City Woodworking Hand Tools


  10. #24
    Join Date
    Nov 2007
    Location
    Dundowran Beach
    Age
    76
    Posts
    19,922

    Default

    Great thread PT!!!

    The efforts so far are very worthy indeed!!

  11. #25
    Join Date
    Sep 2011
    Location
    Northern Beaches, Sydney
    Age
    68
    Posts
    329

    Default

    Nice work so far. That is going to look stunning when it is finished.

    Stewie

  12. #26
    Join Date
    May 2018
    Location
    New zealand
    Posts
    10

    Default

    Well done OP this looks freaking amazing! I can t wait for the day I can make amazing pieces like this.

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