Thread: Need help with Paulk Cross Cut Jig Plans Page 3 Part 1b

Grrrr.
My find the answer 5 minutes after posting a question curse strikes again.
Ron's replies ended up in my deleted items folder.

Hi Barry,
What you are seeing on page 3 1b at the bottom is not a cut out, it is showing 3a & 3b mounted on top. 1a & 1b are the same just reversed. Take a look at page 5 Exploded 3d, it should clear it up.

Hope this helps,
Ron

Champion!

So:
The note that “fence 3a & 3b mounted on base 1b” should be written as
“this item layout shows fence parts 3a & 3b mounted on base part 1b”.
And DOES NOT indicate a cut out.

Further issues on same plan:

Wood thickness for parts 1a and 1b need to match sacrificial underlay thickness (not indicated in plans).


Page 3 - top left
Parts numbered 7, 6, 5
should be numbered 8, 7, 6

Page 3 - top right
Part 5 - Metric measurement of 8" should be 203mm (NOT 208mm as indicated)

Page 5 - left middle - Exploded End View
nobs should be part 15 (NOT 9 as indicated)

Page 5 - bottom right
Hardware: Imperial and Metric
Should both include
15.(4) Plastic Nobs with 3/8" thread open to allow bolt to pass through (wing nut will work)

Before cutting stock, collect all hardware parts first.
So you can plan variations before starting to cut.

Part 5 fits your track.
So you will need to plan part 5 before cutting part 5.
Part 5 should be cut and finished first.
Take you time as its the most complicated part of a "not complicated" project.

Use Part 5 to drill counter sink hole placements in both of parts 2.

Parts 12 and 13 need to be full threaded bolts.
I fabricated my own using threaded rod (allthread) cut to size, nuts, and thread lock.

T Nut is NOT the same as a nut or washer.

Part 8 should be cut and T Nut fitted (I used a vice) before gluing to Part 7.

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