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  1. #1
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    Jun 2014
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    Default Queensland Walnut Mid Century "Mod" Coffee Table

    I live in a large, new apartment building in Seattle, WA, USA. We've made friends and acquaintances with a lot of the folks in our building, and I suppose word of my exploits at the art co-op next door has, to some minor degree, spread. Recently, I got my first "real" commission from some of our neighbors. I say "real", because this is the first time someone other than very close friends or family has commissioned me to make furniture, specifically, and it's also the first time I've been appropriately compensated for a commission (they typically end up being gifts or the like).

    The couple had a table in mind that they had seen in a consignment shop. It's a mid century design with three turned legs and a top that just kind of floats on top. This is it:

    https://www.article.com/product/1289...FYF8fgodA1cMMQ

    There are immediately a couple of things I don't like about that. First, the grain is, for some unspeakable reason, going across the width of the table instead of along the length. I have no idea why they went with this, but I didn't like that and the first thing I said to the client was that I wanted to change it. I also wanted to use a different shape and make the legs larger diameter. They seemed pretty keen to just let me be creative and to make something similar, so I got to work.

    Step one, pick some wood. They have a lot of American Walnut furniture in their apartment and they told me to pick something similar. Part of my big shipment of wood back from Australia was a sizeable stack of Queensland Walnut. At first I hesitated to use this wood, for two reasons.

    It's been brought to my attention that this, among other woods I have, is worth a mint as veneer, but that was never the point of bringing it back. I brought it back to make solid, hardwood furniture. I'm not into veneering, and, as the steward for this wood, none of which is easy to find in Australia, and all of which is mostly unheard of here, I intend to stick to my guns.

    I was also hesitant because of what I've heard about how this wood works. I've heard numerous accounts of how horrible it is on edge tools. To go on what I've been told, if you tried to plane it by hand, you should expect to pull back some kind of mangled, iron stump with a Stanley logo that looks something like T-1000 after he took that shotgun to the face in Terminator 2.

    600px-T2StanWinstonT-1000shotgunhead.jpg

    So it was decided. Queensland Walnut (Cryptocaria palmerstonii, formerly Endiandra palmerstonii) it would be.

    The story behind this wood is equally as great as the wood itself. I have a lot of 1" thick boards at around 3m long and 200 - 400mm wide. These were all part of the cladding of a woolshed from Central Queensland which was built around the turn of the 20th Century and dismantled in the 1980s. Luckily, it was by someone who knew what he had, and kept it all. I also have several large, 300mm wide x 100mm thick beams of the stuff which was milled during a phase of "selective felling" in the months leading up to when the majority of the rainforests of the Atherton Plateau region were named a UNESCO World Heritage Site. In other words, all of the wood is from old growth trees, and some of it is reclaimed. I don't think it's unreasonable to believe that some, maybe all, of this wood comes from trees which predate the first fleet. To me, that's pretty awesome. This is some of it:

    IMG_0744.JPG

    Step one, glue up the top. Jointer > Thicknesser > Tablesaw... you know the routine. This is what I got:

    IMG_0742.JPG

    At this point I'm incredibly excited. It's immediately obvious that this wood is special. I love the intermittent quilting and the way that the grain flows like curtains almost.

    I had given some serious thought to how I would mount the legs. I thought about buying specialty hardware, and I also thought about threading the legs so that it could be "knock down" joinery. I ultimately poo-poo'd both of these and decided to do what I always do, which is choose the strongest joint I have available and make it out of the wood itself.

    I decided to turn tenons on the ends and wedge them into boards, which would then be screwed into the underside of the table. I cut some short grain strips of wood at 100mm "long" x the width of the board and used a scrub plane to plane a 7.5 degree face on them. This angle would determine the splay of the legs. I did some prototyping and decided five degrees was too little and ten was too much.

    IMG_0747.JPG

    The strips were then cut into squares, and the legs turned and wedged.

    IMG_0749.JPGIMG_0751.JPGIMG_0750.JPGIMG_0748.JPG


    I fussed a bit over the shape of the top, but ultimately settled on a shape similar but a bit less exaggerated than the one I was shown. I used a chamfer bit around the edges to relieve the profile. This is how it ended up:

    IMG_0754.JPGIMG_0755.JPG

    And that was all about three evenings worth of work. I was able to really get to it and execute it, and it all worked great.

    I decided to use a stained oil to darken the wood, which resulted in this tone, which I really liked:

    IMG_0781.JPGIMG_0761.JPG

    I chose "oval head" screws for the hardware. I liked these because they were still countersunk but had a domed appearance that I believed to be more modern than flat head and more practical than dome:

    IMG_0765.JPGIMG_0764.JPG

    And after another coat of plain oil, a few days wait, and a coat of wipe on poly:

    IMG_0891.jpgIMG_0892.jpgIMG_0893.jpgIMG_0894.jpg

    And that's pretty much it for the build on that one. Super simple to make and the client loved it. I do, however, want to comment on two things:

    First, this is a milestone for me because, frankly, I don't care for this table. It's beautiful wood, and it gave me the chance to try some funny joinery and think my way around a problem, but this one is too "mod" for me. This has transcended the elegance that I believe a lot of mid century furniture has, and has gone more of an Andy Warhol, Gogo boots direction. I take pride in the work, but it's not my favorite piece of furniture.

    Second, I just want to say that I did not have a problem working this wood. I planed the top to a flat, smooth finish before sanding by hand. I used a carbon steel bandsaw to rough it out. I turned the legs using HSS lathe tools. I used a carbon steel spokeshave to fair out the edges... And I'm just not seeing it being this crazy, unworkable wood. I mean, maybe I sharpened an extra time? I'm not even sure. As far as I'm concerned this is a beautiful wood, and anyone who gets the opportunity to work with it should not pass it up because of hearsay about blunting effect. Just sharpen and keep going. It'll be worth it.

    Maybe that should be my new motto?

    Cheers,
    Luke

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  3. #2
    Join Date
    Aug 2012
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    Imbil
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    Default

    Hi Luke,
    Great job,you don't have to like a commission that's up to the client you just have to be happy with the quality of the workmanship and you are and should be a job well done.
    I have maybe been lucky with the little amount Queensland Walnut that I have used as like you I found it to be quite workable without any serious problems.
    Regards Rod.
    Rod Gilbert.

  4. #3
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    Sep 2011
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    Hervey Bay
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    Default

    Awesome piece of work. I have a bit of QLD walnut, and it planed beautifully, so not sure where it got that reputation, much easier than blackwood for comparison.

    Cheers, Jeff

  5. #4
    Join Date
    Oct 2013
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    Perth, Australia
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    Default

    Thanks so much for sharing the build Luke, that top really is something special. Personally I quite like the style and if I was your client I'd be singing your praises.

  6. #5
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    Thank you so much for clearly explaining the process with pictures. This kind of post is invaluable for beginners like me.

    That does look like a beautiful timber.
    One suggestion. You could get a short history of the timber and build engraved on a plate under the table. Or engraved into the wood on the under side. This would increase it's value for ever.

    Sent from my SM-G935F using Tapatalk
    My YouTube channel: https://youtu.be/2_KPRN6I9SE

  7. #6
    Join Date
    Jun 2014
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    Seattle, Washington, USA
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    Quote Originally Posted by DaveVman View Post
    One suggestion. You could get a short history of the timber and build engraved on a plate under the table. Or engraved into the wood on the under side. This would increase it's value for ever.
    I've actually thought about that, and on a more valuable piece of furniture I may actually do it one day.

  8. #7
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    That is a beautiful piece of work. The table top looks absolutely stunning. I would be happy to have one like it in my house.
    Visit my website at www.myFineWoodWork.com

  9. #8
    Join Date
    Jun 2007
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    Blue Mountains
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    It's a lovely piece, that fits with what the client wanted. Beautifully executed. Well done.

    Cheers,

    ajw

  10. #9
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    Nicely done, Luke, & I second what Rod said about not having to like the aesthetics of a commissioned piece if it's what the person requesting it has asked for. And no matter how much I disliked the design, I wouldn't let it out of my shop if I weren't satisfied the joinery was as good as I could possibly make it!

    I had a similar experience when I was having my go at being a full-time furniture maker, I was asked to make a chair to make 5 chairs into a set of 6. There had originally been 10, but with two offspring to inherit, & both wanting some, it became two sets of 5. They were far from the prettiest chairs I've seen, but I did my level best to make the copy close to the originals (which was helped a lot because the carved details were pretty variable when you looked closely). But I laboured over the joinery as if it were for my own use. I think I got it pretty close, but it's something I would only show to you guys: Cedar dining chairs red.jpg

    Qld Walnut has its reputation for being an edge-dulling cow of a wood for a very good reason - it most certainly can be! You and the folks that have found it quite good to work with have been lucky, because mature trees have more silica in their wood than any other species on earth, by a huge margin. However, younger trees, & possibly those grown on particular sites, are far more civilised and not bad to work, so you must have all been lucky to have struck wood from these. I had some that dulled a newish Liogier rasp over a couple of saw handles, & Liogier make their rasps to handle marble!

    It can be a beautiful wood, as Luke has just demonstrated, & I saw some absolutely stunning stuff up on the Tablelands a month or two back, so it's well worth giving any you can get your hands on a good go, but be prepared to resort to carbide edges & burning electrons to wrestle some of it into submission.....

    Cheers,
    IW

  11. #10
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    Quote Originally Posted by IanW View Post
    ...I had some that dulled a newish Liogier rasp over a couple of saw handles, & Liogier make their rasps to handle marble!...
    Wow... Yeah, I guess I hit the jackpot with this stuff. Granted, this wasn't traditional casework with mouldings, carvings, and lots of hand cut joints, but it seemed to work well enough. Then again, most of the machines I used had carbide cutters, and I probably oversharpen a bit anyway these days, so who knows... maybe I'm taking my evidence as quality data instead of merely anecdotal. The next time I use this stuff I expect it will be on a full sized dresser, so we shall see...

    I, for one, think you nailed it on the chair, by the way!

    Cheers,
    Luke

  12. #11
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    It seems to be simple pot luck, Luke, the stuff is either quite ok, or absolutely horrendous, from what you read about it. I think you just got lucky with your trove, so give thanks to your guardian wood-nymph, or whoever it was looked out for you.

    'Arf yer luck - don't you remember I looked a bit doubtful when you told me you'd got your hands on some big billets? Anyways, it's impossible to obtain regular supplies these days, so enjoy what you managed to score and make something special with what's left.

    OTH, that chunk of Maple I got from you is the goods! More figured than it looked in the rough, so I'm a very happy chappie. I've gotten as far as re-sawing half of it into planks, but they're 'resting' atm, while I decide if I'm going to use them for the bookcase they were destined for. They're too good for something where much of the wood won't even be visible, I need a few planks of plainer stuff......

    Cheers,
    IW

  13. #12
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    Ian, what's your opinion on the joints? The plates through which they're wedged are about 5/8" thick. Around 16mm. I used wedged slots and thick pieces of US Ash so that they would flare quickly and stick. All felt solid with wet glue and, of course, more solid with dry.

    You think they have much longevity or do you think I'll be hearing from them soon? My foremost worry is that the plates are too thin and there wasn't enough contact/glue surface.

    I'd also be willing to hear any other opinions. I felt good about this technique, but I didn't really have any historical context on which to base it.

    Cheers,
    Luke

  14. #13
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    Luke, I'd have to refer you to my civil engineer BIL (or the other Ian ) for a 'proper' structural analysis, but my intuitive reaction is that 16mm is a bit on the lean side. What I'd worry about with the short tenons & the sloped legs is that there's a high likelihood of the tenon twisting out of the shallow hole if much weight is applied to it. I would've opted for a depth of at least 25mm and preferably 30 for the leg blocks. That's about the depth of a chair seat, where similar joints manage to support pretty severe (& non-static) loads, so that would be a safer bet for the long haul, methinks. The thicker blocks wouldn't be visible from a normal sitting position would they? So they shouldn't detract from the 'floating' look you were after.

    Much depends on how the table is treated, of course. So as long as they have no Cossack friends given to spontaneous table-dancing it should be ok; and I might warn them not to use it for changing the lightbulbs....

    Cheers,
    IW

  15. #14
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    Thumbs up

    That is a very nice looking table Luke . And the colour and finish of the QLD Walnut is certainly the nicest Ive ever seen of it .
    I'm used to seeing all the stuff that was made from Qld Walnut sixty or more years ago and Ive never liked it based on that .All dark and glossed up with thick worn out varnish.

    Its great that you tenoned and wedged the legs through a block, and screwed them on. Nicer than metal fittings and always a better quality look
    I think if it was me one small change I would have done with the leg joints is what Ive seen on old stuff. That is that the blocks could be made as wide as possible across the under side of the table . And with a taper at each end so they can go out wide and not be visible when looking from above out at a distance. One cross piece down one end holding two wedged legs like you did.
    And as wide as possible holding the one wedged leg up the other end. Balance out the screws through the middle and have two at the end of the tapers at each end and this would be stronger and help keep the top straight if it wants to shift . You could even get a little stylish and make these two plates curved to follow the top a little.

    This sort of thing is done on old stuff and its also taken further where the leg goes through the plates and through the top as well and is wedged down through the end of the leg visible on the top . Thats a strong country style way of doing it .

    The good thing is if your top moved and it needed help you can still do that to it if needed.

    Rob

  16. #15
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    Ian and Rob,

    Thanks for the thoughts. You guys are among the two or three foremost opinions I trust on joinery on here, so that's greatly appreciated.

    Rob, I thought about something like you mention, with wider pieces attaching the legs to the bottom. I even thought about having the front and back legs joined in some kind of "T" shaped thing that would just screw up into to table top as one piece. I ultimately went with the three autonomous legs because I felt it would be easier to move them around and test different configurations. This turned out to be a boon, because what I ultimately settled on was far removed from what I started with. If I were to remake the table, knowing what I know now, I think I could both save time and improve the solidity of the table by doing a more elaborate undercarriage.

    As far as thickness, it was ultimately a compromise. I'm looking at it from across the room now, and I can just see the closest of the wooden plates poking down under the table. I think that because of my steep splay angle and the bevel/chamfer around the edges, it makes them visible at a distance. If you're sitting at it like the coffee table it is designed to be, you'll never see them, and they could probably be thicker. 30mm might be a push, but 18-25 may work.

    I can lean my upper body on it like I'm doing a push up, and I'm around 200lbs. I doubt it would break it to sit books down hard, take off backpacks, etc. I think it would take something like a fall onto the table or possibly standing on it, but I'm not ruling out (or testing, for that matter...) the possibility that it could support a person's weight. It's remarkably sturdy in its current state. I will definitely advise against lightbulb changes though.

    As far as longevity: As they say, time will tell... I don't expect to reach a point as a cabinetmaker where I can't provide a lifetime repair and replacement warantee with each piece, so if this one comes back at some point down the line it'll be a pleasure to see it again.

    Rob, I am also pretty excited about the colors on the top. That's one light coat of Watco Dark Walnut stained Danish Oil, followed by a coat of their Natural Danish Oil. Good products if you can get them in AU. It's hard to believe that that was the cladding for a rural woolshed! Just goes to show you the kind of lumber they had access to back in the day. I bought about 0.4 cubic meters of the stuff with heavy oxidation, so opening it up to find beautiful, interwoven grain and figuring was a treat, and kind of reaffirming of the purchase.

    Cheers,
    Luke

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