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Thread: WIP - Patio/outdoor dining table
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14th December 2008, 08:35 PM #1AllegedlyJeremy
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WIP - Patio/outdoor dining table
Be gentle, this is the first sizeable bit of woodworking I've done.
A few months ago I acquired a large number of 70x19x1900ish jarrah from someone who'd had them milled, then not been able to do anything with them. So they sat stacked in their shed for 5 years until I got them. They then sat in my "storage shed" (aka the carport) while I worked out what to do with them. SWMBO decided that we should do a family xmas BBQ this year, which requires something more substantial table-wise than the crappy round table currently living on the patio....so away we go.
Our back patio is about 7m square, with an (until now) inconvenient 100x100 post in the middle, which became my central support and the only true leg of the table.
For the main framework I tossed up laminating a few pieces together to make each edge, but in the end went for a slightly more open look:
Got clamps? For $2 each at an auction yesterday, those quickgrips are awesome.
For the legs, I built a rough collar around the post's stirrup, using the existing bolt holes to secure it. (that's the two clamps at the bottom of the pic) Each leg then runs from a corner of the collar to an inside corner of the framework, made from two pieces cut so that there's a concave hollow at the bottom to hug the collar, then a concave/convex joint to support the frame. Working out the cuts for the legs did my head in, particularly after 6 hours in up to 38 degree heat. Perth has suddenly decided that it's summer, apparently.
Dry-fit everything as I went and had an unexpected surprise - with a couple of clamps holding the pieces of each leg together and two bolts through the collar, the entire thing supports itself:
The frame has been loosely bolted together (good work Juffy, buy all your bolts/nuts and forget the washers ) Given more time I might have gone for M&T, but given the constraints it's ended up as half-lap with a small bolt through it. I may add a few diagonals to the frame, it's got a little bit of horizontal play in it, but that will hopefully get damped out by the deck.
About 4pm I downed tools and headed for the pool. Tomorrow: take half of it apart again for sanding, and joint some more pieces for the top. Deadline: Sunday.
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14th December 2008 08:35 PM # ADSGoogle Adsense Advertisement
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14th December 2008, 11:24 PM #2
Hi Juffy,
What is the saying, 'Necessity is the Mother of all invention'. You certainly got busy there. Onya.
Will be one huge improvement over the old table, plenty of table area.
Would recommend that the lower edges of the knee braces are rounded over so the people knees and wood knees knock together with no ill effect.
Keep us posted.
Cheers
Pops
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15th December 2008, 10:36 AM #3
Hi Juffy,
Thats quite a clever idea you came up with. No legs in the way when you sweep the deck. Keep the pics comeing as it progresses.
Regards
John
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15th December 2008, 11:46 AM #4AllegedlyJeremy
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SWMBO thinks it looks like a flower...I think she has more imagination than I do.
Thanks for the comments guys. I've been thinking about it, and I think I might trim each leg by about 20mm to bring the top down a bit - it's currently sitting at about 820mm, which feels a shade high. The old round table in the background is 720mm which feels low.
Is there a standard height for tables? Obviously you can compensate to some degree with the chairs (which I intend to make later) but there's presumably an accepted norm.
BrettC made one at 770mm (after correction down from ~795mm)
BozInOz made his shaker table at 750mm...
Unfortunately searching for 'table height' gets you a lot of people talking about their routers.
Hmm....knee braces. I'm a bit confused as to what part you're talking about, Pops - the lower edges of the legs?
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15th December 2008, 10:13 PM #5AllegedlyJeremy
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The result of day 1's jointing:
(I only get about 2 hours' machine time a day, between getting home from work and darkness - trying to not off the neighbours too much.)
Starting to look less like a spiderweb and more like a table, and damned if she ain't huge. About 10 more pieces needed for the deck, then I can start sanding....
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15th December 2008, 11:56 PM #6
The table is coming along nicely Juffy! I like it - will be an excellent one to sit around for Christmas
I know where you are coming from mate......it's a bugger....I get home from work a bit after 5pm, then have max 1.5-2hrs to do any machine work. Even hand tools are a bit loud as I'm in a pretty dense residential area and other people are only a few metres from my workshop & I'm such a nice respectful neighbour In winter it's even worse!! Get home and before i blink it is dark Gotta say, it can get me down having to break up the woodworking so much, also sometimes makes me rush things which never ends up well.
Cheers,
Will
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16th December 2008, 12:03 AM #7
Hi Juffy,
Yes, spot on, the lower edges of the legs.
Looks great.
Cheers
Pops
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16th December 2008, 01:20 AM #8AllegedlyJeremy
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Yep, they were going to be hit with a roundover bit along with every other lower edge I can reach. I don't like splinters.
I reckon there's about two afternoons' sanding in this thing - I'll probably do the exposed parts of the frame to 120 with the ROS, and the deck to 400 - which takes me through to Wednesday night for the end of the power tools. First coat of poly that night, then one Thurs morning and night, and a final one Friday morning if I'm feeling stupid. The tin says 12 hours between coats, so I'll hit it every 12 hours.
That leaves 48 hours for final drying time, with final assembly on Saturday. I might actually make this deadline...
I've never been a huge fan of daylight saving until this year when I started getting into woodwork in a serious way. That extra hour in the afternoons is very useful when you're trying to get something like this done.
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16th December 2008, 09:04 AM #9
Yeah never thought of daylight saving like that, well probably because there isn't any daylight saving up here in 'ol Queensland - definitely a topic of debate between north & south of Queensland! haha. An extra hour in the afternoon for woodworking......hmmmmm.....there's an idea
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19th December 2008, 09:49 PM #10AllegedlyJeremy
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OK....I need some advice from...well, people who have built more than zero tables in their lives.
I've just finished the primary sanding on the deck, and I'm putzing about lining things up and cutting the pieces to length. It occurs to me that having an unmarked deck would look far better than my original plan of screwing it down to the frame.
So the question is - can I get away with gluing the deck slats down? I figure they don't need a lot of strength per se, they just needs to be held in place. If it doesn't hold, I can always get some pieces of angle and screw it from below, or give in and screw from above. Do I need to account for movement in such thin/narrow pieces?
Each piece of deck was originally 70x20, dressed down to ~68x18, and contacts the frame in 6 places, for a total contact area of ~7800sq.mm except for the two end pieces, which contact the frame all the way down.
All advice welcome.
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19th December 2008, 10:12 PM #11
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19th December 2008, 10:46 PM #12Senior Member
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That's a great table Juffy! Looks like you'll have a great gathering around it.
I'd go for the screws from underneath if you don't want to see them on the top.
PS: haven't been able to catch Wally for a while but there will be a finishing course early 09
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19th December 2008, 10:46 PM #13AllegedlyJeremy
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19th December 2008, 10:50 PM #14
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19th December 2008, 10:58 PM #15AllegedlyJeremy
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