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  1. #1
    Join Date
    May 2008
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    Swan View WA
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    45
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    Default WIP - Patio/outdoor dining table

    Be gentle, this is the first sizeable bit of woodworking I've done.

    A few months ago I acquired a large number of 70x19x1900ish jarrah from someone who'd had them milled, then not been able to do anything with them. So they sat stacked in their shed for 5 years until I got them. They then sat in my "storage shed" (aka the carport) while I worked out what to do with them. SWMBO decided that we should do a family xmas BBQ this year, which requires something more substantial table-wise than the crappy round table currently living on the patio....so away we go.

    Our back patio is about 7m square, with an (until now) inconvenient 100x100 post in the middle, which became my central support and the only true leg of the table.

    For the main framework I tossed up laminating a few pieces together to make each edge, but in the end went for a slightly more open look:



    Got clamps? For $2 each at an auction yesterday, those quickgrips are awesome.

    For the legs, I built a rough collar around the post's stirrup, using the existing bolt holes to secure it. (that's the two clamps at the bottom of the pic) Each leg then runs from a corner of the collar to an inside corner of the framework, made from two pieces cut so that there's a concave hollow at the bottom to hug the collar, then a concave/convex joint to support the frame. Working out the cuts for the legs did my head in, particularly after 6 hours in up to 38 degree heat. Perth has suddenly decided that it's summer, apparently.

    Dry-fit everything as I went and had an unexpected surprise - with a couple of clamps holding the pieces of each leg together and two bolts through the collar, the entire thing supports itself:



    The frame has been loosely bolted together (good work Juffy, buy all your bolts/nuts and forget the washers ) Given more time I might have gone for M&T, but given the constraints it's ended up as half-lap with a small bolt through it. I may add a few diagonals to the frame, it's got a little bit of horizontal play in it, but that will hopefully get damped out by the deck.

    About 4pm I downed tools and headed for the pool. Tomorrow: take half of it apart again for sanding, and joint some more pieces for the top. Deadline: Sunday.

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  3. #2
    Join Date
    Jan 2005
    Location
    Perth
    Posts
    1,181

    Default

    Hi Juffy,

    What is the saying, 'Necessity is the Mother of all invention'. You certainly got busy there. Onya.

    Will be one huge improvement over the old table, plenty of table area.

    Would recommend that the lower edges of the knee braces are rounded over so the people knees and wood knees knock together with no ill effect.

    Keep us posted.

    Cheers
    Pops

  4. #3
    Join Date
    Feb 2007
    Location
    blue mountains
    Posts
    4,891

    Default

    Hi Juffy,
    Thats quite a clever idea you came up with. No legs in the way when you sweep the deck. Keep the pics comeing as it progresses.
    Regards
    John

  5. #4
    Join Date
    May 2008
    Location
    Swan View WA
    Age
    45
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    228

    Default

    SWMBO thinks it looks like a flower...I think she has more imagination than I do.

    Thanks for the comments guys. I've been thinking about it, and I think I might trim each leg by about 20mm to bring the top down a bit - it's currently sitting at about 820mm, which feels a shade high. The old round table in the background is 720mm which feels low.

    Is there a standard height for tables? Obviously you can compensate to some degree with the chairs (which I intend to make later) but there's presumably an accepted norm.

    BrettC made one at 770mm (after correction down from ~795mm)
    BozInOz made his shaker table at 750mm...

    Unfortunately searching for 'table height' gets you a lot of people talking about their routers.

    Quote Originally Posted by Pops View Post
    Would recommend that the lower edges of the knee braces are rounded over so the people knees and wood knees knock together with no ill effect.
    Hmm....knee braces. I'm a bit confused as to what part you're talking about, Pops - the lower edges of the legs?

  6. #5
    Join Date
    May 2008
    Location
    Swan View WA
    Age
    45
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    Default

    The result of day 1's jointing:



    (I only get about 2 hours' machine time a day, between getting home from work and darkness - trying to not off the neighbours too much.)

    Starting to look less like a spiderweb and more like a table, and damned if she ain't huge. About 10 more pieces needed for the deck, then I can start sanding....

  7. #6
    Join Date
    Nov 2007
    Location
    Townsville
    Age
    40
    Posts
    375

    Default

    The table is coming along nicely Juffy! I like it - will be an excellent one to sit around for Christmas

    Quote Originally Posted by Juffy View Post
    (I only get about 2 hours' machine time a day, between getting home from work and darkness - trying to not off the neighbours too much.)
    I know where you are coming from mate......it's a bugger....I get home from work a bit after 5pm, then have max 1.5-2hrs to do any machine work. Even hand tools are a bit loud as I'm in a pretty dense residential area and other people are only a few metres from my workshop & I'm such a nice respectful neighbour In winter it's even worse!! Get home and before i blink it is dark Gotta say, it can get me down having to break up the woodworking so much, also sometimes makes me rush things which never ends up well.

    Cheers,

    Will

  8. #7
    Join Date
    Jan 2005
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    Perth
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    Hi Juffy,

    Yes, spot on, the lower edges of the legs.

    Looks great.

    Cheers
    Pops

  9. #8
    Join Date
    May 2008
    Location
    Swan View WA
    Age
    45
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    Default

    Quote Originally Posted by Pops View Post
    Yes, spot on, the lower edges of the legs.
    Yep, they were going to be hit with a roundover bit along with every other lower edge I can reach. I don't like splinters.

    I reckon there's about two afternoons' sanding in this thing - I'll probably do the exposed parts of the frame to 120 with the ROS, and the deck to 400 - which takes me through to Wednesday night for the end of the power tools. First coat of poly that night, then one Thurs morning and night, and a final one Friday morning if I'm feeling stupid. The tin says 12 hours between coats, so I'll hit it every 12 hours.

    That leaves 48 hours for final drying time, with final assembly on Saturday. I might actually make this deadline...

    Quote Originally Posted by jackliveshere View Post
    I know where you are coming from mate......it's a bugger....I get home from work a bit after 5pm, then have max 1.5-2hrs to do any machine work.
    I've never been a huge fan of daylight saving until this year when I started getting into woodwork in a serious way. That extra hour in the afternoons is very useful when you're trying to get something like this done.

  10. #9
    Join Date
    Nov 2007
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    Townsville
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    Quote Originally Posted by Juffy View Post
    I've never been a huge fan of daylight saving until this year when I started getting into woodwork in a serious way. That extra hour in the afternoons is very useful when you're trying to get something like this done.
    Yeah never thought of daylight saving like that, well probably because there isn't any daylight saving up here in 'ol Queensland - definitely a topic of debate between north & south of Queensland! haha. An extra hour in the afternoon for woodworking......hmmmmm.....there's an idea

  11. #10
    Join Date
    May 2008
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    Swan View WA
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    OK....I need some advice from...well, people who have built more than zero tables in their lives.

    I've just finished the primary sanding on the deck, and I'm putzing about lining things up and cutting the pieces to length. It occurs to me that having an unmarked deck would look far better than my original plan of screwing it down to the frame.

    So the question is - can I get away with gluing the deck slats down? I figure they don't need a lot of strength per se, they just needs to be held in place. If it doesn't hold, I can always get some pieces of angle and screw it from below, or give in and screw from above. Do I need to account for movement in such thin/narrow pieces?

    Each piece of deck was originally 70x20, dressed down to ~68x18, and contacts the frame in 6 places, for a total contact area of ~7800sq.mm except for the two end pieces, which contact the frame all the way down.

    All advice welcome.

  12. #11
    Join Date
    Mar 2007
    Location
    Adelaide
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    Quote Originally Posted by Juffy View Post
    OK....I need some advice from...well, people who have built more than zero tables in their lives.

    I've just finished the primary sanding on the deck, and I'm putzing about lining things up and cutting the pieces to length. It occurs to me that having an unmarked deck would look far better than my original plan of screwing it down to the frame.

    So the question is - can I get away with gluing the deck slats down? I figure they don't need a lot of strength per se, they just needs to be held in place. If it doesn't hold, I can always get some pieces of angle and screw it from below, or give in and screw from above. Do I need to account for movement in such thin/narrow pieces?

    Each piece of deck was originally 70x20, dressed down to ~68x18, and contacts the frame in 6 places, for a total contact area of ~7800sq.mm except for the two end pieces, which contact the frame all the way down.

    All advice welcome.
    Looks great, will there be a gap between slats 2-3 mm means you don't need to worry about expansion.
    I would screw 3 cleats 19x19 to the inner sides of the frame then screw up into slats use galv or stainless. Glue won't work the grain is running the wrong way.

    m2cw

    Mike

  13. #12
    Join Date
    Nov 2007
    Location
    Perth
    Posts
    158

    Default

    That's a great table Juffy! Looks like you'll have a great gathering around it.
    I'd go for the screws from underneath if you don't want to see them on the top.

    PS: haven't been able to catch Wally for a while but there will be a finishing course early 09
    www.perthwoodschool.com.au
    Create your masterpiece with us

  14. #13
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    Quote Originally Posted by m2c1Iw View Post
    Looks great, will there be a gap between slats 2-3 mm means you don't need to worry about expansion.
    I would screw 3 cleats 19x19 to the inner sides of the frame then screw up into slats use galv or stainless. Glue won't work the grain is running the wrong way.

    m2cw

    Mike
    Thanks Mike,

    There'll be a gap, more like 7-8mm than 2-3, but a gap nonetheless.

    By 'wrong way' I take it you mean the grain of the slat and the frame running perpendicular to each other?

    Quote Originally Posted by Marginata View Post
    PS: haven't been able to catch Wally for a while but there will be a finishing course early 09
    Sign me up, I'll be there.

  15. #14
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    Mar 2007
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    Adelaide
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    Quote Originally Posted by Juffy View Post
    By 'wrong way' I take it you mean the grain of the slat and the frame running perpendicular to each other?
    Yep for gluing the grain in both pieces need to run in the same direction otherwise some type of joint or mechanical fastening is required ie tenon or screw.

    BTW you going to have a lazy susan for passing the beers

  16. #15
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    May 2008
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    So something like this...? (image attached) where the two circles are screws going into the frame and deck.

    Quote Originally Posted by m2c1Iw View Post
    BTW you going to have a lazy susan for passing the beers
    I reckon I could run a model railway with flatcars for beer bottles around this thing and not interfere with dinner. It's hoooge!

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