Thanks Thanks:  0
Likes Likes:  0
Needs Pictures Needs Pictures:  0
Picture(s) thanks Picture(s) thanks:  0
Results 1 to 13 of 13
  1. #1
    Join Date
    May 2009
    Location
    Illawarra
    Posts
    16

    Default Glad to have my Hercus

    Hi All,

    My missus recently had her sewing machine die on her. After pulling it apart I found that the plastic drive sprocket was chewed up. Not bad for a $500 Singer!. Couldn't get a replacement sprocket so I decided to make my own.

    I was thinking I'd have trouble, as the sprocket is for a toothed belt, but I remembered my Dad telling me about the indexing attachment he'd made for the Hercus, and thought I'd have a go.

    Ground up a tool for the teeth, and a tool for the keyway.

    Have a look at the photo...

    and then pick up a ruler and visualise this thing I've made....
    it's 8mm OD. 4mm shaft. 2mm x 0.5mm key...... Jeez I hope it works.

  2. # ADS
    Google Adsense Advertisement
    Join Date
    Always
    Location
    Advertising world
    Posts
    Many





     
  3. #2
    Join Date
    Apr 2004
    Location
    Melbourne
    Age
    64
    Posts
    250

    Default



    How did you do it? ie was it in a lathe and moving the carriage to emulate a hand operated shaper or was it a milling operation with the blank held on an index-able arbour on the cross slide --- or was it not on a lathe?

    I continue to be inspired by what can be achieved.

    Thanks for sharing

    David
    cheers
    David

    ------------------------------------------------
    A society grows great when old men plant trees whose shade they値l never sit in. (Greek proverb)

  4. #3
    Dave J Guest

    Default

    You did a good job on that, how did it go?

    Dave

  5. #4
    Join Date
    May 2009
    Location
    Illawarra
    Posts
    16

    Default

    The brass was held in the chuck. I ground a tool to 1.8mm round to make the grooves.
    Yes, I used the carriage like a shaper.
    My Dad had made an indexing attachment for the spindle. It locks into the back of the spindle, and you just pick one of the leadscrew gears with the right number of teeth. It locks into the spindle as well and it has a spring loaded finger that locks into the teeth.

    I haven't finished it yet. I'm still trying to fine tune the keyway. I tried a simlar thing to cut the keyway, but the bit of 1/8" HSS that I ground down was flexing. So I'm having to finish the keyway with a needle file.

  6. #5
    Join Date
    Apr 2004
    Location
    Melbourne
    Age
    64
    Posts
    250

    Default

    Would be interested to see how the indexing attachment fits and works.

    On cutting an internal key-way: I had the same issue in my one attempt and like you got close enough that some fitting finished it. I was making a spacer for the change gears and needed a 1/8 key-way. I simply held a piece of 1/8 tool steel in the tool holder so it was parallel with the bore of the spacer. The tool wanted to either catch or bend away from the cut.

    a discussion in these forums
    https://www.woodworkforums.com/f65/su...19/#post498730

    pointed me to a device that fits to the toolpost and uses a tool much as fitted in a boring bar.
    SLOTTER

    but there were other nifty ideas.

    A small bore would be more challenging than my bigger effort.
    cheers
    David

    ------------------------------------------------
    A society grows great when old men plant trees whose shade they値l never sit in. (Greek proverb)

  7. #6
    Join Date
    May 2009
    Location
    Illawarra
    Posts
    16

    Default

    This is the indexing attachment for my lathe. My Dad made it, I'm not sure if he got the idea from a model engineer mag or thunk it up himself.



  8. #7
    Join Date
    Apr 2004
    Location
    Melbourne
    Age
    64
    Posts
    250

    Default

    Thank you.

    In the first photo, I assume the piece that goes inside the spindle, with the wedge inside it, has a couple of slots cut to allow it to expand - like an old fashioned bike head stem -- or is it all a nice fit so the stretch of the metal is enough?

    I like the simplicity of the design and no change to lathe
    cheers
    David

    ------------------------------------------------
    A society grows great when old men plant trees whose shade they値l never sit in. (Greek proverb)

  9. #8
    Join Date
    Mar 2007
    Location
    Canberra
    Age
    68
    Posts
    181

    Default

    BEE55T. I like the idea of that indexing attachment. I think you've just created me some more work. I want one of those.

    Can you tell me if the shaft that holds the gear and goes into the spindle is held captive (in a bearing) at the support arm or is just floating free. Looking at the pics I can't see any paint missing where the spindle would scrape against the support arm if it was floating free. In the first pic it also looks like there is some clearance around the shaft.
    Peter

  10. #9
    Join Date
    Oct 2004
    Location
    Southern Highlands NSW
    Posts
    920

    Default

    Quote Originally Posted by BEE55T View Post
    This is the indexing attachment for my lathe. My Dad made it, I'm not sure if he got the idea from a model engineer mag or thunk it up himself.
    Whatever, it's a nice design, well made.

    Jordan

  11. #10
    Join Date
    May 2009
    Location
    Illawarra
    Posts
    16

    Default

    Yes, the sleeve that fits into the spindle is spit. In the photo you can just see the keyhole type slot at the top left.

    And the support arm is a fairly neat fit over the spindle lock section.

    Would people be interested in a full drawing/write up?
    I can pull it apart and measure it up if you'd all like.

  12. #11
    Join Date
    Oct 2004
    Location
    Southern Highlands NSW
    Posts
    920

    Default

    Ok !

  13. #12
    Join Date
    Mar 2007
    Location
    Canberra
    Age
    68
    Posts
    181

    Default

    Quote Originally Posted by BEE55T View Post
    Would people be interested in a full drawing/write up?
    I can pull it apart and measure it up if you'd all like.
    Yes please. I started drawing one up tonight to figure out how to make it but that would save some of my old brain cells.
    Peter

  14. #13
    Join Date
    May 2009
    Location
    Illawarra
    Posts
    16

    Default

    I've started sketching it all up, just got to figure it out myself. Will post up a new thread when I get it sorted.

Similar Threads

  1. Glad to be here
    By SCR0LL3R in forum G'day mate - THE WELCOME WAGON -Introduce yourself
    Replies: 4
    Last Post: 24th May 2010, 08:13 PM
  2. Who Else is glad...
    By lubbing5cherubs in forum WOOD WHISPERING WOMEN
    Replies: 10
    Last Post: 15th January 2008, 09:20 PM
  3. Hallo, glad you are here , so I can be too
    By Manuka Jock in forum WOODTURNING - GENERAL
    Replies: 36
    Last Post: 5th July 2007, 12:03 AM
  4. Glad it's not an aussie cat
    By Toolin Around in forum NOTHING AT ALL TO DO WITH WOODWORK
    Replies: 8
    Last Post: 27th January 2007, 09:57 PM
  5. Glad to be with you
    By La truciolara in forum WOODTURNING - ORNAMENTAL TURNING
    Replies: 4
    Last Post: 27th May 2005, 06:18 PM

Tags for this Thread

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •