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  1. #1
    Join Date
    Feb 2012
    Location
    Toowoomba
    Posts
    7

    Default Scrol Saw Trouble

    I have bought a Carba-tec RSS-16V Scroll Saw. Currently, I have done 2 and a bit jobs. I am having major problems with breaking blades. The current job, I have cut 6 inches and have broken 3 blades. These have all been broken on straight cuts, although I have broken a few on the turns (mostly from doing something stupid things) on the previous jobs. I have been using OLSON 42401, 18.5 TPI. I first cur 3mm MDF but have cut this job on 3mm ply.
    Is the material to thin (as the blades do say 5/32" - 1/2" or 4mm - 12.5mm), are these rubbish blades, is the tool rubbish or set up wrong, or is it a user fault?

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  3. #2
    Join Date
    May 2002
    Location
    in the outer reaches of Sth Oz
    Age
    75
    Posts
    1,604

    Default

    One of the main problems causing blades to break is they are too loose. The tighter you can get them the better.
    Pete
    What this country needs are more unemployed politicians.
    Edward Langley, Artist (1928-1995)

  4. #3
    Join Date
    Feb 2012
    Location
    Toowoomba
    Posts
    7

    Default

    Thanks Pete, tried different tensions with no better outcome.Still having the same problem. The tighter the blade the easier it seemed on the turns though.

  5. #4
    Join Date
    Jan 2008
    Location
    Gilgandra, NSW
    Posts
    103

    Default

    Another cause can be pushing too hard on the work piece?? Certainly not the blades fault - I use Olsons probably 95% of the time and apart from the very occasional break have no problems at all. Blade tension is important though. From my experience, "pilot error" is the main cause of blade breakage. Practice with the blade tension and ease up on the pressure. See if it helps.

    Noel

  6. #5
    Join Date
    Aug 2010
    Location
    ACT
    Age
    84
    Posts
    2,580

    Default

    It way be a stupid question but it needs checking at the start which way have you got the teeth facing, up or down.
    Regards.
    Hugh

    Enough is enough, more than enough is too much.

  7. #6
    Join Date
    Feb 2012
    Location
    Toowoomba
    Posts
    7

    Default

    Thanks Duke. I did have that problem on the first job. Teeth were facing up and the workpiece kept grabbing and lifting. I saw the supplier of the tool, got advice and better blades and have still had problems. Teeth are now facing down and when working well, it does run smooth.
    The current problem is, it sounds (as you cut) like a tooth is missing. This sound is not constant but is often. Then the blade breaks. On the good runs I've had, the sound is clean, the job runs smooth and the blades broken on good runs is either from stupidity or turning too quick.

  8. #7
    Join Date
    Feb 2012
    Location
    Toowoomba
    Posts
    7

    Default

    Noel, I've tried the blade at different tensions, I thought I had it right then started this job and have run into the same problem again. One question, is there a pitch (high C etc.) that is a general practice. I can't remember the note (I am now so used to the sound) I use to tension the Bandsaw.

  9. #8
    Join Date
    Jan 2008
    Location
    Gilgandra, NSW
    Posts
    103

    Default

    Actually, there is. Go to this site. Steve Good has a piece of software where he shows by sound the correct tension. Scrollsaw Workshop

    Noel

  10. #9
    Join Date
    Feb 2012
    Location
    Toowoomba
    Posts
    7

    Default

    Thanks heaps Noel. That is exactly what I was looking for. I will give it a go tomorrow and let you know how it goes.

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