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  1. #1
    Join Date
    Dec 2008
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    Australia
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    Default Yet another homemade router

    Hey guys,

    Long time reader, first time poster. I just got this small table someone was chucking out, and converted it to a basic router table. My gmc router is bolted to the table with 6mm bolts. I find the springs on the router very strong and its difficult for me to push it up through the opening. So I secured a spare car jack to the bottom the table. This gives me good control over the height, as a quarter turn of the jack equals changes the height by about 1mm, which is more than enough accuracy for me.

    The fence is a peice of laminated wood attached to a metal L bracket that slides back and forwards. (although I havent found a way to ensure this remains parallel to the bit, or to make it microadjustable)

    I am only a beginner and havent used routers that much, so I dont know what I want in a router table. So I consider this a practise table.

    Any criticism is welcome.

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  3. #2
    Join Date
    Sep 2006
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    Avoca Victoria
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    Default

    Bloody Good start!!
    The fence doesn't actually have to be parallel, and can swivel at one end and be clamped at the other.

    Well done

  4. #3
    Join Date
    Aug 2008
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    Shailer Park, Brisbane
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    Default

    Good work,

    If you keep hitting your shins on the jack, this might help;

    https://www.woodworkforums.com.au/showthread.php?t=87086
    Cheers,
    Shannon.

  5. #4
    Join Date
    Jun 2003
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    Default

    Quote Originally Posted by dimithri View Post
    I am only a beginner and havent used routers that much, so I dont know what I want in a router table. So I consider this a practise table.

    Any criticism is welcome.
    No criticism from me, that's a great start untill you learn what extra details you really learn.


    Peter.

  6. #5
    Join Date
    Dec 2008
    Location
    Australia
    Posts
    52

    Default

    Thanks for the quick replies. Yes making a decent table is super easy if you have the table already. I been seeing a lot of wooden cabinets and stuff on the side of the road waiting for council pickup, so I been collecting some of the better condition ones. I only paid for the screws and L brackets, so this entire project was almost free.

    Quote Originally Posted by Robomanic View Post
    Good work,
    If you keep hitting your shins on the jack, this might help;
    https://www.woodworkforums.com.au/showthread.php?t=87086
    Very interesting read. I am considering doing it as I never use the plunge feature. However I dont want to make any irreversible changes to my router (maybe in the future i might need to plunge). If I ever need to make a better table I can always make it larger so that the jack is selfcontained, or even drill a hole in the side of my existing table so only the part where you insert the handle is sticking out.

    Quote Originally Posted by watson View Post
    Bloody Good start!!
    The fence doesn't actually have to be parallel, and can swivel at one end and be clamped at the other.

    Well done
    It makes sense that it doesnt have to be parallel as the fence is just a line next to a single point. The clamping and pivoting method didnt appeal to me, cause I dont have many clamps, and the hassle of putting it on and taking it off. Instead it slides on tracks and is secured with a wing nut

  7. #6
    Join Date
    Sep 2006
    Location
    Avoca Victoria
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    Default

    Yep, that's one way of doing it....and there is no best/better way.
    Just what suits you.

    And a bloke always needs more clamps!!

  8. #7
    Join Date
    Aug 2005
    Location
    Queensland
    Posts
    2,947

    Default

    Looking good.

    Just a thought, as I have also tried this lifting system in the past, the point of the jack lifts on the plastic portion of the router, should you leave it as extra support after lifting it partially covers the air holes. Consider making a "U" shaped bracket to attach to the jack and the "legs" of the "U" are shaped to fit the handles of your router. You get a more even lift, the air holes remain uncovered and you are using the stronger handles of the router to do the lifting.

    I used an old woodworking vice in reverse as my lifter as the original car jack had a dead spot when making fine adjustments. To check out the "U" I'm referring to see pix 3 of my original post.

    http://www.woodworkforums.ubeaut.com...482#post228482

    Regards,
    Bob

  9. #8
    Join Date
    Dec 2008
    Location
    Australia
    Posts
    52

    Default

    Bob38S: I havent used the table yet. After looking at your post I realised that it did put undesirable stress on the vents. I will come up with a bracket system to move the stress to the handles. Its not such a big problem at the moment as after the router is lifted to the right height, I close the depth locking lever, and bring down the jack.

    Also I might use your idea for using vices for the next one, as it is much more elegant.

  10. #9
    Join Date
    Aug 2005
    Location
    Queensland
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    Default

    Your welcome Dimithri.

    As you are still in the beginning stages I have added another link below which shows the fence I made for my router as well as a similar idea for my drill press.

    The mobile bases have also morphed into more usable tools and I have added this for you also.

    - if any of this stuff is of use to you then feel free to use - if you get stuck send me a PM and we'll see if we can't get it sorted.

    http://www.woodworkforums.ubeaut.com...291#post388291

    http://www.woodworkforums.ubeaut.com...ad.php?t=60835

    Regards,
    Bob

  11. #10
    Join Date
    Dec 2008
    Location
    Australia
    Posts
    52

    Default

    Bob38S: Thanks to the above message my drill press has a fence now too!

    I have a really crappy drill press that I got from aldi, and I rarely use it. When I do I just hold the pieces in place with my hands. Since I am moving into bigger projects I thought I might as well upgrade it. So I put a made a small I-BEAM (so I can clamp) table top for the DP with a fence similar to my router table.

    Hopefully now I will use it more.

  12. #11
    Join Date
    Aug 2005
    Location
    Queensland
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    Default

    Quote Originally Posted by dimithri View Post
    Bob38S: Thanks to the above message my drill press has a fence now too!

    I have a really crappy drill press that I got from aldi, and I rarely use it.

    When I do I just hold the pieces in place with my hands.


    Since I am moving into bigger projects I thought I might as well upgrade it. So I put a made a small I-BEAM (so I can clamp) table top for the DP with a fence similar to my router table.

    Hopefully now I will use it more.
    Glad to see it helps.

    Except for the red bit above which is

    I would suggest that so far you have been lucky - Check out the Safety forum - not to give you a scare but just a little reality check - drill presses are notorious for "catching" a piece being drilled and spinning it like a helicopter blade or perhaps better known as a Chopper blade.

    Should / When it happens - to say "Oooops" is too late.

    Regards,
    Bob

  13. #12
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    Dec 2008
    Location
    Australia
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    Default

    Yeah I knew the risk. For some reason the workpiece never even moved, maybe due to the slow speed I was using or the very light pressure.

    Anyway that's in the past, now I can do things properly

  14. #13
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    Aug 2005
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    Default

    Pleased to hear it - we've all been tempted [me included]

    - it's only small, it's only one hole, I'm in a hurry etc......

    Have fun,
    Bob

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