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  1. #1
    Join Date
    Oct 2006
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    Wodonga
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    712

    Default My New router table 'The Beast'.

    Hi guys.

    After being inspired by Les' new router table, I have just completed my version of the 'perfect router table', for me anyway!!!

    The cabinet is made from 18mm melamine covered MDF (which I then painted), some made from scrap pieces from work. I needed lots of storage as I only have a single garage as a workshop, so a few draws were in order. Unfortunately using lots of MDF has resulted in a pretty beefy router table. Lucky I dont have to move it very far.

    All the draws are made from ply to keep costs down and run on standard 500mm draw runners.

    The top is 1100x600 and made from 2 pieces of 16mm MDF laminated to form a 32mm top with a tassie oak border which was then coated in F&W Scandanavian oil. My last router table top was finished in the same way and proved quite durable for many years. I have used a Woodpecker insert drilled for my Triton router. The fence is a direct carry over from my old table although I plan to replace the face pieces in the future as they are getting a bit worn in places.
    The extraction hoses for the fence is a bit of a mixed bag of components. Some connections are Triton, some are PVC bits from Bunnies and the hose is from a long dead vacuum cleaner. I just mixed and matched parts that fitted together.

    I was originally going to have a dusty connection at the side (so it could sit tucked against a wall when not in use) but eventually went for one at the back. Again a mixed bag of parts was used until it all fitted. With the holes drilled in the front door and a sealed angled panel at the back, dust removal is excellent, much better than expected.

    Over all i'm pretty happy with the end result, a mis-calculation in measurements has the top a bit higher than I would like but it's not a problem for me in use.

    Some pics for you all.



    The top and fence.



    Rear extraction and router compartment.



    Comments welcome, good and bad. Any suggestions for improvements are always appreciated.

    Thanks for looking.

    Steven.

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  3. #2
    Join Date
    Jul 2004
    Location
    Perth WA (Carine)
    Age
    64
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    1,325

    Default

    Steven, this is one great table. With the table being 1100 long you have been able to in-corporate some decent storage drawers.
    That is great. I think no matter what one produces, in hindsight there is always a little tweak or 2 that you wish you have made. I know there is a few that I wish I had made such as different drawer layout. Having said that the most important is a flat top, straight fence and good dust collection. It sure looks like those boxes have been ticked for your table.
    Regards
    Les

  4. #3
    Join Date
    Sep 2012
    Location
    Coffs Harbour
    Posts
    1,798

    Default

    Awesome router table. Can i ask what brand and where did you get that power switch?

    Cheers
    Nathan

  5. #4
    Join Date
    Oct 2006
    Location
    Wodonga
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    Default

    Quote Originally Posted by lesmeyer View Post
    Steven, this is one great table. With the table being 1100 long you have been able to in-corporate some decent storage drawers.
    That is great. I think no matter what one produces, in hindsight there is always a little tweak or 2 that you wish you have made. I know there is a few that I wish I had made such as different drawer layout. Having said that the most important is a flat top, straight fence and good dust collection. It sure looks like those boxes have been ticked for your table.
    Regards
    Les
    Thanks Les.

    I've been meaning to update my old router table for a while now and seeing your's gave me the kick I needed to get it done. I'm really happy with the way it turned out but am stoked with the dust extraction compared to my old one where it was practically non-existent under the table and the amount of storage I was able to get. You need all the storage you can get when your workshop is a single car garage that also actually houses a car too!!!

    Quote Originally Posted by delbs View Post
    Awesome router table. Can i ask what brand and where did you get that power switch?

    Cheers
    Nathan
    Sorry Nathan but the switch was one of the carry-over components from my old table and it must be nearly 10 years since I bought it. From memory I got it at the Melbourne TWWW show from the Timbecon stand, but not sure. Not even sure you can get this particular one anymore.

    Thanks for the likes and the positive comments.

    Steven.

  6. #5
    Join Date
    Jan 2004
    Location
    Melbourne
    Age
    73
    Posts
    195

    Default Congrats

    I have also just made one - not to your standard though.
    But I am having trouble with my fence - I have tried a number of options and I am intrigued by yours.
    Do you have 2 T tracks on your fence? It looks like you have one to adjust the fence laterally? and one on the front to support jigs/holds etc.

    Regards,
    Smithy

  7. #6
    Join Date
    Oct 2006
    Location
    Wodonga
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    53
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    712

    Default

    Thanks Smithy.

    You are correct about my fence having two faces using two t-tracks.

    It's a fence that i made quite a few years ago for my old router table and is based on a plan from Australian Woodsmith (they made the entire table but I just used the fence), I cant remember which issue it was but if your interested i may be able to find it, scan it and email a PDF to you.

    I started with some thick walled aluminium angle to which i screwed a fixed 18mm MDF backing. The actual face is two MDF pieces laminated together so it was thick enough to route a groove for the inside t-track and maintain strength (it was an 18mm and a 6mm piece for an overall thickness of 24mm). I then drilled through the aluminium and backing fence for 3 t-nuts each side that slide through the inside t-track so you have a sliding fence to adjust for different size router bits. I then routed another groove at the front for a second t-track to mount feather boards or any other jig that you may require.

    Here are some pics so you can make sense of the above messy explanation.

    This is the fence slightly moved apart so you can see the inside t-track and the backing with cut-out for dust extraction.



    This the fence moved a little further so you can see the t-nut.



    And here is a pic behind the fence so you can see the t-nut adjusting knobs.



    I used threaded rod with seperate t-nuts only because thats what i had at the time. Now you can get something like this from Carbatec http://www.carbatec.com.au/hardware-fitting-kits_c21631.
    It has all the pieces you need.

    It works great so carried it over to the new table but I plan to replace these front faces due to wear from years of use.

    Hope this helps, yell out if you need anymore pics or info.

    Steven.

  8. #7
    Join Date
    Oct 2006
    Location
    Wodonga
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    53
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    Default

    Hi again.

    The plans for the fence that i based mine on was in Australian Woodsmith issue no.17. Mine is slightly different.

    I was going to scan and post a PDF version here on the forum but i'm not sure if I will be breaking any copyright laws so I haven't.

    PM if you're interested.

    Steven.

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