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WOODTURNING CHALLENGE For woodturning challenge stuff only.

 

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  #1  
Old 1st Aug 2009, 04:15 PM
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Default Lattice Box

Well the day with a nice conkerberry blank and as I got into it I found cracks hairline,so out with the super glue the outer surface was perfect but when I started inside a couple of pieces let go so that was the end of the conkerbrry blank I had cut up a log 600 long x 150 diam penblanks and intarsia wood, yes Ken a good piece would be good for the project. No 7 a tallowood burl blank turned beautifly achieved a result my challange complete I have photos of the progress but from different blanks so when i coordinate them I will put them on.

Cheers Tony
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  #2  
Old 1st Aug 2009, 04:35 PM
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What's the yellow wood?

These look great! They are on my list of things to try, but I have a feeling (from the one failure that I have) that my skills aren't on this level yet.

They really do look beautiful
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  #3  
Old 1st Aug 2009, 05:43 PM
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hi Eliza

The one on the left is tallowood burl and the other is conkerberry ,
cheers Tony
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Old 1st Aug 2009, 06:16 PM
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Nice box, shame about the conkerberry.

I'm looking forward to some WIP photos - I don't have a clue how this is done!!
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Old 2nd Aug 2009, 10:29 AM
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shame about the breaks - but my it's a pretty wood!
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  #6  
Old 2nd Aug 2009, 06:53 PM
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Yes, shame about the conkerberry.

I started one today - or rather, a lattice insert for a pot-pourri box in the box challenge - and had finished cutting all the rings, when I noticed a slight chip out on the outermost edge while it was offset chucked.

So I thought "a quick touch of the scraper will fix that..."

I think it did. I don't really know... 'cos it did a Robbo and took off down the drive, disappearing into several square metres of undergrowth.

Bugger.

Somehow I don't think my WIP will make it online... yours will have to stand by itself.
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  #7  
Old 3rd Aug 2009, 11:18 AM
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I like those lattice things. Will have to give one a try one of these days.

I assume you aim for square sides to each groove and a square bottom. How do you achieve this when it's one a mm or two wide? Which tool do you use?

Cheers,
Dave
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  #8  
Old 3rd Aug 2009, 12:21 PM
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Default Lattice box

Hi Dave
Yes the grouves are square although Hans takes a small chamfer off the topedges of his. The tool is basicly a square scraper about 1mm wide and to get round the radias of the first rings its tapered away at the botton see photo.

Cheers Tony

PS Have most of photos now will upload tonight.
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File Type: jpg 2002_0101Latticebox0014.JPG (45.1 KB, 35 views)
File Type: jpg 2002_0101Latticebox0015.JPG (23.4 KB, 31 views)
File Type: jpg 2002_0101Latticebox0016.JPG (20.6 KB, 36 views)
File Type: jpg 2002_0101Latticebox0017.JPG (22.2 KB, 30 views)
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  #9  
Old 3rd Aug 2009, 03:32 PM
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Geezz That's small. Tony Wonder if I can have a go at that "wrong" cheapy spindle gouge to make one?
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  #10  
Old 3rd Aug 2009, 08:55 PM
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Default Lattice Box

This is the lattice box made from boxwood by Hans Weisfogg at Turnfest 2006 and again at Turnfest 2008 that inspired me to take up the challange to make these boxes number 8 attempt today, yes I had a blow out today one grouve not quite deep enough on the top then when I tried to open up the underside I went too far and lost the first five rings on the middle but it is a way of learning the importance of accuracy.

Ken I didnt have any olive wood but have some native olive from Tasmania it worked well.

Cheers Tony
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  #11  
Old 3rd Aug 2009, 09:46 PM
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Default Lattice Box WIP

Photos and notes Lattice Lidded box

1 Blank 60mm in diameter x about 50 mm high rounded and parting off aprox 15mm for lid.
2 Ditto
3 underside of lid mark centre with point of skew and 20mm radius
4 drill 2 x 6 mm holed about 8 mm deep to allow for mounting an chuck on right.
5 mount on chuck and true face dead flat this will become the top of lid , cut 1x1mm rebate on edge of face this will act as depth mark for grouves.
6 Remount lid offset on chuck and mark centre when spinning with point of skew
7 Drill 1mm hole imm deep
8Proceed to cut grouves with scraper to the depth of 1mm the first three you will have to guess as they wont reach the edge with the depth mark on it. Stop the lathe and check after each cut too shallow and the cut from back wont come through and too deep and you willbreak out on the otherside.
9 With all the grouves cut light sand and brusk out grouves.
10 Change to soft jaws or jamb chuck cut recess for fitting to base and hollow to 2mm thickness must be wery flat and sand.

second part to follow.

Cheers Tony
Attached Images
File Type: jpg 2009_0803Latticebox0001.JPG (67.4 KB, 18 views)
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File Type: jpg 2009_0803Latticebox0009.JPG (62.7 KB, 23 views)
File Type: jpg 2009_0803Latticebox0010.JPG (52.1 KB, 24 views)
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  #12  
Old 3rd Aug 2009, 10:16 PM
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Lattice Lidded Box part 2
10 continued after sanding mark centre with point of skew and drill 1mm hole 1mm deep care must be taken in next few moves as this is the crisis point in other works success or start again.
11 proceed to cut the grouves imm deep stopping to see wheather you have reached depth or not if deep enough you will see small diamond shaped holes where you have broken through the bottoms of the grouves on the top. As tis is an opperation that needs the finest of control after a few cuts you can hear and fel the point of break through but you need to check sometimes two or more times on each grouve to steady myself for this delicate move I found leaning tight against the lathe with my armpit resting on the tailstock so that the forward movement of the chisel was restricted and guided by my left handfixed on the rest and the thrust forward by thumb and fore finger the over cut of the most minor measurement here is critical.
when all the grouves are completed remove from chuck and clean debree from grouves some may not holes may not be clean these can be pushed out with a pin the wipe a wire brush in direction of grouves for final clean.
12 Now mount the base in the chuck and finish the base and sand.
13 turn dase around and remount with top facing out and cut recess for lid jamb fit lid and clean up sides and sand.
14Hollow out base and sand.
15finished box
16 Bottom
The finished box was given a coat of wood oil and wiped dry.
The timber used in this box is native olive from Tasmania.
I hope I have explained the process clear enough for you to understand. however if something is not clear please ask and I will doo my best to help.

Cheers Tony
Attached Images
File Type: jpg 2009_0803Latticebox0011.JPG (56.5 KB, 24 views)
File Type: jpg 2009_0803Latticebox0013.JPG (43.8 KB, 20 views)
File Type: jpg 2009_0803Latticebox0014.JPG (41.6 KB, 18 views)
File Type: jpg 2009_0803Latticebox0015.JPG (46.4 KB, 17 views)
File Type: jpg 2009_0803Latticebox0016.JPG (40.2 KB, 17 views)
File Type: jpg 2009_0803Latticebox0017.JPG (53.0 KB, 20 views)
File Type: jpg 2009_0803Latticebox0018.JPG (62.6 KB, 23 views)
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  #13  
Old 3rd Aug 2009, 11:05 PM
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Wow! Thanks Tony. That is fantastic. Beautifully done. (Wanders off dreaming of chucks and1mm rings. )
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  #14  
Old 4th Aug 2009, 08:04 AM
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Yes thanks for explaining that. Not something I'm going to attempt any time soon but nice to know how it is done.
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Old 4th Aug 2009, 08:51 AM
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very good and thank you for sharing
When I have mastered the whole box making thing I will give it a go
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