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  1. #1
    Join Date
    Oct 2005
    Location
    Adelaide
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    1,024

    Default HF 16A getting CoPlanar

    Hi.

    I have finally had a few minutes to check out the status of the wheel alignment on the 16A and it's out. A lot.

    The bottom wheel is protuding over 10mm furthur than the top wheel, but I cannot see where to adjust that. The screw adjusters on the bottom wheel do not allow for much inward movement from where it is now, as far as I can see, so I'm guessing that the top wheel will have to move out. Do I have to take the top wheel off and shim it out?

    Appreciate any pointers from someone who has done this already, the included instructions are pretty vague...

    Photo's included of the test setup, the gap, the top and bottom wheels.

    Hope everyone has had a good Christmas, we've been to Brisbane, where it was quite warm, but also very enjoyable!

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  3. #2
    Join Date
    Jul 2003
    Location
    Gorokan Central Coast NSW
    Age
    79
    Posts
    2,765

    Default

    Resident Bp16A man at your service.
    1. make sure the nut on the bottom wheel is tight, that is, the bottom wheel is seated fully on the shaft. This could be your problem, it was with mine.

    2. I think you already know this part. Only the bottom wheel is adjustable. You will notice that the mechanism holding the bottom wheel is mounted using three studs with a nut on the end, these are adjustable. Look through the bottom wheel to the end of these studs and you will see that they have a screwdriver slot in them, so loosen the lock nuts on the outside of the case and screw to suit , then tighten the locknuts.

  4. #3
    Join Date
    Oct 2005
    Location
    Adelaide
    Posts
    1,024

    Default

    Quote Originally Posted by Termite
    Resident Bp16A man at your service.
    1. make sure the nut on the bottom wheel is tight, that is, the bottom wheel is seated fully on the shaft. This could be your problem, it was with mine.

    2. I think you already know this part. Only the bottom wheel is adjustable. You will notice that the mechanism holding the bottom wheel is mounted using three studs with a nut on the end, these are adjustable. Look through the bottom wheel to the end of these studs and you will see that they have a screwdriver slot in them, so loosen the lock nuts on the outside of the case and screw to suit , then tighten the locknuts.
    Thanks Termite, great to have an expert around! I'll report my findings tomorrow. Hopefully you're right and that bottom nut is not fully tightened, because the bottom plate can't be more than 5mm from the back of the cabinet.

    Could you possibly measure the distance from the inside edge of the bottom wheel to the back of the cabinet for me to give me an idea how far it's out?

    I'd tinker with it now, but I have sworn that I won't play with machinery after consuming any grog. Got a nice bp reducing red under the belt at the moment

    Michael

  5. #4
    Join Date
    Oct 2003
    Location
    Sydney,Australia
    Posts
    3,157

    Default

    Get down to the library & get out one, or more, of the bandsaw 'how to' books. They all seem to have a section on curing all possible bandsaw problems.

    The top wheel/bottom wheel thing - Termite has pointed out a possible assembly problem, which at 10mm difference sounds like the go, but if that is not the case, you will need some washers of varying thickness & some sound mechanics tools to take the top wheel off its axle & shim it out.

    Read the book first, at least once.

  6. #5
    Join Date
    Dec 2005
    Location
    Emerald, QLD
    Posts
    4,489

    Default

    Quote Originally Posted by woodbe
    Thanks Termite, great to have an expert around! I'll report my findings tomorrow. Hopefully you're right and that bottom nut is not fully tightened, because the bottom plate can't be more than 5mm from the back of the cabinet.

    Could you possibly measure the distance from the inside edge of the bottom wheel to the back of the cabinet for me to give me an idea how far it's out?

    I'd tinker with it now, but I have sworn that I won't play with machinery after consuming any grog. Got a nice bp reducing red under the belt at the moment

    Michael
    Think I'll wait and see how this turns out before I hand over my hard-earned cash for one ......
    .
    Updated 8th of February 2024

  7. #6
    Join Date
    Jul 2003
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    Gorokan Central Coast NSW
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    Default

    Quote Originally Posted by TTIT
    Think I'll wait and see how this turns out before I hand over my hard-earned cash for one ......
    You may be suprised how many forum members have one, they are good value for money.

  8. #7
    Join Date
    Jul 2003
    Location
    Gorokan Central Coast NSW
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    Default

    Quote Originally Posted by woodbe
    Could you possibly measure the distance from the inside edge of the bottom wheel to the back of the cabinet for me to give me an idea how far it's out?Michael
    My mounting plate is about 5-6 mm off the back of the cabinet.

  9. #8
    Join Date
    Oct 2005
    Location
    Adelaide
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    Default

    Thanks Termite,

    I tried tightening the nut on the lower wheel, but it was already pretty tight, so I sat down and had a good look and measure with the tape. What I found was that both wheels were tilted out at the top- The bottom wheel measured 98mm at the top, and 87mm at the bottom (face of wheel to back of cabinet).

    So, I loosened the locknuts like you said and tinkered till I had the lower wheel as straight as I could - it took a bit of fiddling, because the measurement would alter each time I tightened the bolts, and I found out that the front face of the cabinet is not exactly parallel to the back. Then I attached all my measuring jig back up and it was nearly spot on, didn't take much after that.

    I fitted the 25mm blade and adjusted the guides. Did a lot of hand turning to re-assure myself the blade would not come off the front of the wheels. It was riding a fair bit forward, so I landed up tilting the top wheel a bit to bring it back a bit. You can see how it is sitting in the photo below.

    Anyway, once it was looking like it would all behave, I resawed a bit of scrap pine, the blade chewed through it like it was butter Then I resawed one of my cypress logs. You can see I'm a beginner by the variable saw patterns on the finished timber. I found the log would bind for no real reason on the table - I think I should sand that surface a bit so that there is nothing to catch in future. Also need another feed roller to support the work on the way out.

    It's all good! Thanks for your help all of you, and TTIT you can go buy one now, it's a ripper

  10. #9
    Join Date
    Nov 2001
    Location
    Parkside - South Australia
    Age
    46
    Posts
    3,318

    Default

    Quote Originally Posted by woodbe
    I found the log would bind for no real reason on the table - I think I should sand that surface a bit so that there is nothing to catch in future.
    I also have a BP16a and find that timber can bind when passing through the blade by the plastic insert in the table around the blade. The insert does not sit flush with the table top and often snags timber. It may be best to replace this with a home made jobbie.
    Now proudly sponsored by Binford Tools. Be sure to check out the Binford 6100 - available now at any good tool retailer.

  11. #10
    Join Date
    Feb 2004
    Location
    Adelaide Hills
    Posts
    821

    Default

    I also have a BP16a and find that timber can bind when passing through the blade by the plastic insert in the table around the blade. The insert does not sit flush with the table top and often snags timber. It may be best to replace this with a home made jobbie.
    Yep, find the same with mine, at this stage I haven't replaced but it's on the long to do list.

    H.

    Woodbe,

    nice work.

    Himzo.
    There's no such thing as too many Routers

  12. #11
    Join Date
    Feb 2005
    Location
    East Bentleigh, Melbourne, Vic
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    68
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    4,494

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    G'day Woodbe,

    Glad to see that you now have your B/S wheels co-planar.

    It's a pity your down in Adelaide, as I have a pile of reg dum and blackwood that needs resawing - thought that you might benefit from the practice

    As to the plastic blade table insert, I've replaced mine with one made out of MDF and sanded till it's just exactly flush with the table top. Why the manufacturers of these bits of kit can't get a simple thing like that right irks me no end... Maybe that's one of the reasons why they suggest "well, our next model up is..." etc, etc.

    Cheers!

  13. #12
    Join Date
    Oct 2005
    Location
    Adelaide
    Posts
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    Default

    Quote Originally Posted by Auld Bassoon
    G'day Woodbe,

    Glad to see that you now have your B/S wheels co-planar.

    It's a pity your down in Adelaide, as I have a pile of reg dum and blackwood that needs resawing - thought that you might benefit from the practice

    As to the plastic blade table insert, I've replaced mine with one made out of MDF and sanded till it's just exactly flush with the table top. Why the manufacturers of these bits of kit can't get a simple thing like that right irks me no end... Maybe that's one of the reasons why they suggest "well, our next model up is..." etc, etc.

    Cheers!
    Haha. send it over, If I get anything out of it, you can have half

    I'll have to investigate a replacement table insert...

    Regards,

    Michael

  14. #13
    Join Date
    Dec 2005
    Location
    Emerald, QLD
    Posts
    4,489

    Default

    OK so I'm convinced! All I have to do now is con my son-in-law in to picking it up on his way back from the Gold Coast - freight costs out here to the sticks is more than it's worth.
    .
    Updated 8th of February 2024

  15. #14
    Join Date
    Oct 2005
    Location
    Adelaide
    Posts
    1,024

    Default

    Quote Originally Posted by himzol
    Yep, find the same with mine, at this stage I haven't replaced but it's on the long to do list.

    H.

    Woodbe,

    nice work.

    Himzo.
    I resawed a piece of Redgum yesterday, and in the process, the last slice split and banged into the insert, breaking it in two - so that problem is solved

    I've ordered another, and might do what you suggest and make my own down the track. Anyway, I spent some time today cleaning up, and had a close look at the table.

    There is a groove that runs from the front to the insert (the one for loading blades) if you run your finger down it, you will find it's verry rough. Same goes for all the other edges - around the insert, the mitre slots and the front edge - no wonder the wood was jagging, I think it would jag even with a perfect insert.

    I spent a bit of time on the edges with a fine file and 400 grade wet n dry, and they're all as smooth as now. There's a hint in Duginski's Bandsaw Handbook (P145/146) about inserts that basicaly says to keep the front edge of the insert lower than the table, and the rear edge slightly higher than the table to avoid snags. I'll give that a try before I make my own.

    Michael

  16. #15
    Join Date
    Aug 2004
    Location
    Ballarat
    Posts
    64

    Default

    Michael,

    Yep I did the Duginski thing, put electrical tape on the rear side of the insert to bring it flush & have left the front lower, no more timber 'not moving' moments now

    MKB

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