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  1. #1
    Join Date
    Oct 2013
    Location
    Perth, Australia
    Posts
    1,813

    Default Recreating the Woodfast badge

    Restoring a 10" Woodfast Jointer but sadly the badge has seen better days, going to make a new one and track the progress here. Luckily I have the same badges on my 10" bandsaw so I have a good reference point, just need to take some measurements and go from there.




    Looking at the badge and it's slightly convex, flipped over and you can been pressed out in the center. I'll need to make some sort of jig for this in order to preserve the flat outer circle but I'll worry about that later.



    There are two options for having this made up. I could go with a metal printing service which is cheap but I don't think it will look as nice, I'm also worried the image will deform when being pressed. The original has been etched by the looks of things, the Woodfast name sits ever so slightly proud of the white filled area.

    So the other option is attempt etching myself or send it off to be laser etched. Once I have the painted areas etched then I can tackle painting. It should be relatively easy as I just need to fill the etched areas, scrape any excess from the raised areas while still wet and then give it a sand and clear coat. I'm leaning towards the laser at the moment, then I can get a bunch of them made at once and I'll have spares.

    Thoughts? I'm struggling to figure out what the badge is actually made of at the moment. In the first photo it looks like brass where the paint is flaking off. But then how is the rest silver?

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  3. #2
    Join Date
    Feb 2006
    Location
    Perth
    Posts
    27,793

    Default

    The rust spots/scratches on the back suggest steel.

    The shape could be made in a number of ways.
    Making up a pair of steel rings to hold a steel disc and using a press on a suitably shaped former/piston to stretch the bulge out would be one way.
    Lot of work for a badge - I guess it depends on how keen you are.

  4. #3
    Join Date
    Oct 2013
    Location
    Perth, Australia
    Posts
    1,813

    Default

    Definitely a fair bit of work ahead, I need something to keep myself occupied though ☺️

    I might knock up the design in GIMP and get one printed to start with, I was pretty happy with the way the Vicmarc badge came out.

  5. #4
    Join Date
    Dec 2005
    Location
    South Australia
    Posts
    4,475

    Default

    Why make a new one that badge is a simple restoration just a couple of sight blemishes to fix repaint or re enamel which ever it is, when dry remove the unwanted paint/enamel with fine wet and dry under water

  6. #5
    Join Date
    Apr 2012
    Location
    Sydney
    Posts
    1,503

    Default

    I agree. Clean the old enamel off. Lightly tap the the dent back into shape.
    Mask, paint and sand. Worth practising on as a minimum.

  7. #6
    Join Date
    Oct 2013
    Location
    Perth, Australia
    Posts
    1,813

    Default

    Actually hadn't even considered repainting the current badge. Will start cleaning it up and see how it goes.

  8. #7
    Join Date
    Apr 2011
    Location
    McBride BC Canada
    Posts
    3,543

    Default

    I'd rather see the original, battle scars and all. Just a hard touch of history and realism.

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