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  1. #1
    Join Date
    Mar 2004
    Location
    east of eden Mt Horeb
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    111

    Default Brass Carvers Mallet

    Hi Woodies and borers lol,
    I have come up with a design for a mallet that will be a valuable edition to my tools. I have posted elsewhere some other mallets but was impressed with Mr Majors heavier style bronze head. I am not wanting to compete with that but rather try a technique of my own.

    I have several pics that I will provide here and as time goes by shall up date others in stages till the final product is reached.

    Well here goes and have fun! Please remember they are for my use but you are welcome to copy it but I take no responsibility for any misadventure! I'm sure that mine will be extra sturdee with years of use ahead!
















    Cheers Violincrafter

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  3. #2
    Join Date
    Mar 2004
    Location
    east of eden Mt Horeb
    Posts
    111

    Default Silver Soldering Done

    Just love silver soldering , Its good with Gold also.

    Heres some pics







    Its gonna be a BEUT MATE!

    Made in Australia. Wow Im totally "flabergasted" LOL

  4. #3
    Join Date
    May 2005
    Location
    Brisbane
    Age
    52
    Posts
    417

    Default

    Violincrafter, This is going to be great.

    2 questions
    1. In the top picture the outer tube is 75mm. Is that a typo?
    2. You have specified 3 X 300 grams lead bars. Is there really room for 900grms of lead? What do you think the over all weight will be?
    Thanks
    Specializing in O positive timber stains

  5. #4
    Join Date
    Aug 2003
    Location
    Brisbane - South
    Posts
    2,395

    Default

    Bloody hell violincrafter!!

    You do like making life hard for yourself don't ya!! :eek: :eek: :eek:

    Should look pretty cool when you finish though.
    Cheers

    Major Panic

  6. #5
    Join Date
    Mar 2004
    Location
    east of eden Mt Horeb
    Posts
    111

    Default Ammendments as they ocurr

    Ammendment: Im working on a 50 mm diameter mallet presently. I will also construct a 75mm diameter one once the initial mallet is finished. Also there may be some changes in the design.

    I may change it slightly as I contemplate various thoughts as I go. The final will be posted and once satisfied I will ammend the drawing. I have updated the technical drawing but its really conceptual.

    I may in fact invert the main casing and use a brass plate to conceal the lead in it. As for the amount of lead this will be determined at the time of casting.

    Mr Major yours are excellent and are quite Beautiful. Yes I do like tinkering a bit but its good fun,,,,sometimes. So far so good!

    I will publish the final version soon!

    Cheers folks!

  7. #6
    Join Date
    Apr 2005
    Location
    Japan。
    Age
    49
    Posts
    1,622

    Default

    You have WAAAAAY too much free time on your hands.

    Better send some to me, ok?

    But it looks very cool. Not for me, but still doesn't mean I can't appreciate it.

  8. #7
    Join Date
    Mar 2004
    Location
    east of eden Mt Horeb
    Posts
    111

    Default Mr schtoo

    A very big lol Mr schtoo. I mean to say how long would it take to cut some pipe, solder and turn a handle? Well I guess it depends on who's doing it. If anyone is stressed in such a task then this might seem OVERPOWERING task. LOL.

    Its very simple and easy to do BUT!!!?*###()*--- Maybe not for some. I won't post how long it takes to construct, but its less than a Samurai sword or a simple box. So anyway nice deep breaths if its to overwhelming! YOGA is good for you, up and down! In and out exhale, Hold 10 seconds etc

    I dont mean to stress anyone but what you see is really very simple task.

    Cheers

    Violincrafter :eek:

  9. #8
    Join Date
    Feb 2005
    Location
    Jarrah Country, South Of Perth, WA
    Age
    47
    Posts
    300

    Default

    Stress? No way mate, keep it up! Im loving it!
    J!

    My opinion is neither copyrighted nor trademarked, and its price is competitive. If you like, I'll trade for one of yours.

  10. #9
    Join Date
    Mar 2004
    Location
    east of eden Mt Horeb
    Posts
    111

    Default

    Ammendment: The brass mallet will feature extra features not shown here.

  11. #10
    Join Date
    Apr 2005
    Location
    Japan。
    Age
    49
    Posts
    1,622

    Default

    No, not that. It's just the big presentations you come up with for these new creatons.

    That's not for me that mallet. Too flashy for my tastes I'm afraid.

    But I would love to be able to find brass in those sizes, I haven't seen brass of any reasonable size since I have been here, save for a store a few hours away and even then, you really do pay for the stuff.

    Hurry up and finish it, I want to see what it looks like!

  12. #11
    Join Date
    Oct 2004
    Location
    Melbourne
    Posts
    945

    Default

    this is looking promising violincrafter, I like the look of brass also.
    You can never have enough planes, that is why Mr Stanley invented the 1/2s

  13. #12
    Join Date
    Mar 2004
    Location
    east of eden Mt Horeb
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    111

    Default Brass for mallet

    Dear Mr Schtoo,
    The brass is conventional sized tubing that is easily available. Although mine has a larger thickness to it should be available from merchants.

    I see that you have no need for this sort of tool which is fair enough. But if you want to make it somewhere down the track you can produce tube out of flat sheet. As im sure you are aware just use { circumference = diameter X 22 over 7 or 3.1416 } for the formula to calculate a given circumference. :confused:

    I use this to fabricate other things other than a mallet. I,ve used this to make a brass 5 litre "bonsai" watering can, Brass paint pot for a "touch-up" gun so as to enable 1 litre rather than 200mls etc. Tube is easily made by sheet material but ADDS to the challenge and tinkering abilities. :confused:




    Mr Router your concept of mallets are very nice in deed. They are wonderfully natural and highlight the timbers youve used. At the end of the day they would hold up nicely to any woodworkers task.


    Good stuff peoples!

    I want to make one like Mr Routers as well!

    violincrafter

  14. #13
    Join Date
    Oct 2004
    Location
    Melbourne
    Posts
    945

    Default

    I am amazed at your work, I think having you around this forum a lot of us will learn a great deal.

    Thank you for your kind comments regarding the mallets, looking forward to seeing the end product.

    I will also turn a woodcarvers mallet, a lot of the guys here rave about them, just waiting for a suitable size offcut to butcher .
    You can never have enough planes, that is why Mr Stanley invented the 1/2s

  15. #14
    Join Date
    Mar 2004
    Location
    east of eden Mt Horeb
    Posts
    111

    Default Mr Router M

    Thankyou for the nice words! I have learnt a lot from many others here in this forum! Some of it is very new to me because of the scale, size and scope of work carried out.

    Your chisel are nice work! I refurbish some myself but also make some from silver tool steel or just a plain old screw driver heated, beaten flat, grinded and shaped. From that point the thing needs hardening and tempering. Yes! they do hold their edge nicely.

    For guys with chisel work I'll post a pic of a strop that is very handy to have. I,ll try and get a graphic up! Its easy to make and maintains a nice sharp edge.

    This took less than i thought heres the graphic



    Till then Have fun!


    violincrafter

  16. #15
    Join Date
    Mar 2004
    Location
    east of eden Mt Horeb
    Posts
    111

    Talking Brass Carvers Mallet (How sweet it is!!!!!!!)

    Well what can I say? How sweet it is!!!! Im totally satisfied with this mallet and wow is it powerful for a small mallet. LOL It was very rewarding to make it but ,,,,the finish,,,,just love the final result with ebony timbre.

    Well anyway enough blabber before I make a typo mistake!!! LOL

    Heres some photos- :mad: :confused: wait fot them to load in a second or two!!!!!!
















    This was absolutely FUN to make!!! MADE IN AUSTRALIA (WHAT THE????????)

    cheers peoples

    violincrafter

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