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  1. #1
    Join Date
    Oct 2014
    Location
    Caroline Springs, VIC
    Posts
    1,645

    Default Mallet from random offcuts.

    Here is a nice and simple project that makes good use of the random edge trimming offcuts that I seem to collect.

    It is a mallet ~280mm long x 68mm diameter.
    It includes Tasmanian Oak, Tasmanian Blackwood and some Jarrah timbers.

    I filmed the turning of the mallet for my youtube channel.
    https://youtu.be/aEBpHSwET2Y


    SAM_0275.jpgSAM_0276.jpg

    I tend to rip excess waste off the edge of boards before jointing so that I don’t fill up my dust collector bags as quickly by adding extra unnecessary shavings into the bags. Over time I end up with heaps of sticks and eventually they annoy me enough that I send them all through the thicknesser and glue them up into panels. Then I send them through the thicknesser again and glue the wider panels into turning blocks.

    This was one of those blocks. It’s a good way to create something from what would have been shavings or landfill.
    I used the mallet on the next job I was doing the day after turning. I like it. It is very comfortable and is nicely balanced. Mostly I like that it cost me next to nothing in materials

    Any comments or criticisms are welcome. Thanks.


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  3. #2
    Join Date
    Aug 2015
    Location
    Newcastle
    Posts
    498

    Default

    I'm not really a woodworker but why would you want a round mallet? They do look pretty though.

  4. #3
    Join Date
    Oct 2014
    Location
    Caroline Springs, VIC
    Posts
    1,645

    Default

    I always thought a round mallet would slip off the chisel handle with each strike. But it doesnt. It works pretty good. I dont think it would be much good for heavy striking, but I have a 2lb sledgy for that

  5. #4
    Join Date
    Apr 2011
    Location
    McBride BC Canada
    Posts
    3,543

    Default

    I'm using polyurethane faced round/tapered carving mallets. Like you say, they don't slip for some reason.
    I can watch the carving and not the mallet/gouge strike. I have a 12oz/375g and a 30oz/940g lead-core.
    What does your mallet weigh? I like the wood figure. Much more interesting than mine.

    Put a bunch more together in a glue up and make a big pastry rolling pin. No handles needed.
    My biggest pin is 2.5" x 13". Many has been the day when I really wanted a 3" x 14"!

  6. #5
    Join Date
    Oct 2014
    Location
    Caroline Springs, VIC
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    1,645

    Default

    My mallet is 410g for the entire thing. I made the handle about 2" longer than the width of my fist. That way I can choke up on the mallet head for the delicate "tap tap tap", or hold the handle down at the bottom bead and give it the ole "thump thump thump crack!"

    I did glue up 4 blanks using my stick offcuts. I have been looking at them all week wondering what to do with them. The smallest is about 180x65x65, and the two bigger ones are 570x75x75. A big rolling pin sounds like a good idea. I'll use one of the bigger laminated blanks for the main rolling section, and then use some Blackwood for the handles.

  7. #6
    Join Date
    Apr 2011
    Location
    McBride BC Canada
    Posts
    3,543

    Default

    410g, huh? That's a really nice weight for carving with mid-size gouges, say less than 12mm wide, any sweep.
    That's exactly how I use the mallets in carving. Choking up on the head just seems such a natural movement.

    Make the rolling pin handles an option, OK? That 75)^2 blank sounds just about right to me.
    I'm thinking of our standard Pyrex glass pie plates, they all approx 9" (225mm) diameter so I want 250mm or more for a sheet of dough. 300-400 would be amazing.
    I've only been baking pastry for maybe 25 years. With handles on a pin, my knuckles can drag in the pastry to the left or the right.
    I'd prefer to roll the pin with the palms of my hands and never scar the dough.
    Home kitchen bench tops are not the biggest and broadest of spaces. I like to be able to stand the pin on end, in some corner, out of the way.

    My SIL gave me the pin I describe. In less than a year, I was able to break the handle rod so had little choice to finish the baking but to go without.
    As I was cleaning up the bench, I tossed the handles in the trash. Over the years, can't say that I miss them at all.

  8. #7
    Join Date
    Oct 2014
    Location
    Caroline Springs, VIC
    Posts
    1,645

    Default

    optional handles for a rolling pin sound like a good idea to me. I love easy, and what could be easier than a round cylinder and no embellishments whatsoever.

  9. #8
    Join Date
    Apr 2011
    Location
    McBride BC Canada
    Posts
    3,543

    Default

    Exactly so.
    I've been other places and used other pins.
    While I can ignore the handles, habit makes me want to stand it up in the corner until I need it again.
    Suppose the rod was iron & threaded at just one end, epoxyed into the handle at the other end, a nut set into the removable handle.
    Any twisting at all and I would soon figure out which was which.

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