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Thread: Cheap Live Centres
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5th January 2014, 11:18 AM #31SENIOR MEMBER
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Hi Bryan,
I'm not sure of the correct modern grease to use but I would guess that it would be extremely high pressure and temperature.
I was always taught to only drill the centre drill 2/3 of the way up the sixty degree taper. That way there was maximum support with minimum friction.
Less is more when lubricating as if you fill the void left by the pilot on the centre drill, there is nowhere for the heat and expanding grease to go and consequently pushes hard against the dead centre and the job generating more heat and pressure (can't compress a solid).
The shaft should spin freely without any discernible play between the dead centre and shaft. As soon as a bit of heat is generated by machining the longitudinal expansion is relatively massive but tends to settle down after that.
The thumb on the centre is a momentary thing and should never be left there. In fact I used to get a right bollicking if I put my hand on the headstock as doing that would put the lathe out of alignment while machining...well, that's what they said anyway.
Momentary thumb placement is a great indicator as to how things are going but stopping the machine and checking the tailstock quill is better. After a bit of practise you won't even stop the machine. You will know by feel. You can have problems as the shaft cools down as well and you suddenly realise you have a larger diameter at the tailstock end and a bit of chatter.
Never ever forget to lock the tailstock quill and make sure you regularly check the tension on it and you will barely mark your dead centres, if at all.
Remember, just a dab of grease (or oil) and not too much. It can be the same as putting none in the centre hole.
Tailstocks used to have a cavity with a pin in them that you would lift out and dab in the centre hole.
I reckon we should all have a go at dead centres, they certainly are cheaper than the uber expensive live ones, and more accurate...ish.
Phil
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5th January 2014 11:18 AM # ADSGoogle Adsense Advertisement
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5th January 2014, 02:20 PM #32Cba
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Skoda_light_centers.jpg
This is how an affordable yet reasonably accurate small life center... err....... rotating..... live centre looks like inside.
The larger screw (item11) is to plug the oil fill hole. Chris
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5th January 2014, 02:57 PM #33GOLD MEMBER
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I guess it would depend on the lathe but it certainly true of mine. Though how often it would matter is something else. What I was told was "don't lean on the machine, if you're to lazy to stand up get a chair."
Unlike the old days when they many not have had a choice, I'd (almost*) never use a dead center for roughing.
Also the feeds and speeds for carbide wouldn't do them much good, but I mostly use HSS.
Most the half centers I've used are more about doing small work with small centers on large dead centers(though yes I've seen that you can face the end of larger work with one but I've never done that. Looks like a great way to get swarf in the center but sometimes I guess you got to do that you got to do)
Stuart
*generally dead centers have less over hang and smaller diameter that can be handy.
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22nd February 2014, 02:17 AM #34Senior Member
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22nd February 2014, 07:39 AM #35Pink 10EE owner
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Before you jam it too far into the tailstock ram... Make sure it gets knocked out automatically.... I had to add an extension to a live centre I bought from CTC for the Hercus...
Light red, the colour of choice for the discerning man.
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22nd February 2014, 07:43 AM #36Distracted Member
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How much run-out?
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22nd February 2014, 08:09 AM #37SENIOR MEMBER
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Shameless plug for one of the best liVe centres available. Anywhere. Made right here in Oz. You get what you pay for, and in this case that includes supporting one of the few Australian manufacturers still standing!
http://www.pipertools.com.au/lathe_centres.htm
Seeing as I posted I'd add that if you're knocking your lathe's headstock out by resting your hand on it, I'd suggest you have more to worry about than how accurate your tailstock centre is! Dead centres are virtually never used on lathes in industry these days, the advent of inexpensive bearings and insert tooling pretty much makes dead centres redundant. Piper's live centres are accurate to 3/5 micron (depending on the model) TIR, which I'd say is "sufficient"
You cannot "over-lubricate" a tailstock centre, the pressure of the centre will easily expel any excess lubricant, it just makes more of a mess if you use grease. For lubricant use an EP grease or oil (I use oil), mix in some graphite powder with it if you wish. Drill your centres correctly, neither too deep, nor too shallow, from what I've seen the most common error is to drill them too shallow and the centre bottoms out. Finally, mark your headstock centre and replace it in the same position each time, it will avoid the need to swing your compound around to true it up on all but the most critical of jobs.
Pete
Edit: if your existing live centre is getting excessively warm, it could be because it was OVER lubricated and not under lubricated. If they've rammed the bearings full of grease they will get quite hot as the grease churns. If it were lack of lubrication, you'd likely find it destroyed itself soon after, whereas over-lubrication will get hot without the inevitable following self-destruction of no lube.
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22nd February 2014, 08:38 AM #38Pink 10EE owner
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Another Australian manufacturer of live centres and other tools is Daintree tools.
http://www.carmet.com.au/catalogues/...-catalogue.pdfLight red, the colour of choice for the discerning man.
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22nd February 2014, 09:15 PM #39
Pardon my ignorance, I haven't used a lathe for ten years or so, and haven't tried anything high precision for more than 30.
But I am thinking that if you have an properly aligned tail stock (horizontally and vertically) and a live centre with runout in the taper, would not rotating the taper to minimise the runout in the horizontal plane transfer the issue to the vertical plane and either raise or lower the point of the centre, which in turn would also result in turning a taper instead of the desired parallel?I used to be an engineer, I'm not an engineer any more, but on the really good days I can remember when I was.
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22nd February 2014, 09:27 PM #40GOLD MEMBER
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12th March 2014, 11:14 PM #41Senior Member
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Checking runout with a .01mm DTI 10mm back from the point, TIR is an estimated .007 to .008mm. I get the same result with the centre either unloaded or cranked up tight with a job between centres.
Now that I have a good live centre to use I was going to dismantle my 6 or 7 year old Hafco semi-live centre to see if I could improve it but I can't find a way in. I'm thinking that the innards have all been loaded/press fitted through the front, and that the makers never intended them to be serviced. Any thoughts?
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13th March 2014, 01:01 AM #42
Hi Bob,
Mine is a little like that. The outer shell is rolled over at the back. You would have to machine the lip off in order to dismantle it.Best Regards:
BaronJ.
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13th March 2014, 03:56 PM #43
How much would you expect to pay for a Aussie Made live centre and how do they compare to say that CTC?
I need a #2 & # Morse taper, or a #2 with a sleeve. Any disadvantage to using the sleeve?…..Live a Quiet Life & Work with your Hands
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13th March 2014, 06:08 PM #44
I would not use a sleeve. I currently have an mt3 skoda I bought when I got my first lathe. I am now using it in a sleeve in my Thai lathe. If I flip the sleeve around 180deg my centers are out considerably. I would expect to pay upwards of $200 for a new piper. FWIW my skoda doesn't even make the needle on a tenth indicator move at all.
Ew
Edit, oops autocorrect changed skoda to skids....1915 17"x50" LeBlond heavy duty Lathe, 24" Queen city shaper, 1970's G Vernier FV.3.TO Universal Mill, 1958 Blohm HFS 6 surface grinder, 1942 Rivett 715 Lathe, 14"x40" Antrac Lathe, Startrite H225 Bandsaw, 1949 Hercus Camelback Drill press, 1947 Holbrook C10 Lathe.
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13th March 2014, 07:03 PM #45Philomath in training
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Work bought a new Piper standard duty centre (MT4) for $185 from memory.
Michael
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