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Thread: Flaring a SS tube
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3rd April 2013, 11:28 AM #1.
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Flaring a SS tube
I have a couple of 75 mm long , 3/4" BSP with 2 mm wall thickness SS tubes that I want to add a 50 mm long 12:1 flare to for my forge torches.
The tubes have 3/4" BSP thread cut on one end.
Yesterday I tried this with a test piece and heating the area in contact with the cone with a MAP torch till the tube glowed red hot.
But after cranking it on for about 5 mm this happened to the 12 mm threaded rod
So I upped the ante to 16 mm threaded Rod.
I used a large set spanner plus a bit of extra leverage and really cranked it and this forced it in another 20 mm but then the treaded portion of the tube gave way and the tube was driven upwards inside the 3/4" BSP union.
I guess I should have ignored protecting the thread and placed the concentric collar inside/ontop of the pipe?
Any other suggestions?
What about using a 20 tonne press ?
How hot will I have to get the SS?
I have spare tube tube to play with to get this right.
Thanks
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3rd April 2013, 12:50 PM #2Philomath in training
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Because SS can work harden it may be worthwhile annealing a few times while you are forming it.
Michael
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3rd April 2013, 12:55 PM #3.
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Good point - it looks like my forge may be participating in its own construction.
I just read up about annealing SS and can't find a consistent answer.
The suggestions ranges from, ~800ºC for one hour, 1100ºC and then quenching in cold water, and 1000ºC "for a short period"- whatever that means.
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3rd April 2013, 01:05 PM #4Intermediate Member
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BobL, I am thinking gas blacksmith forge right, you should not need a flare end when burner is in the forge because there is back pressure from the enclosure. However I made one for use as a torch by heating to red and inserting my anvil horn inside the tube and tapping tube with a hammer while rotating it, not as pretty finish as a die could give but works fine. I also remember my tech teacher telling us "a quick jerk is better than a long pull" may be the problem with you winding that die down slowly.
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3rd April 2013, 01:40 PM #5SENIOR MEMBER
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3rd April 2013, 03:54 PM #6.
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correct
you should not need a flare end when burner is in the forge because there is back pressure from the enclosure.
However I made one for use as a torch by heating to red and inserting my anvil horn inside the tube and tapping tube with a hammer while rotating it, not as pretty finish as a die could give but works fine. I also remember my tech teacher telling us "a quick jerk is better than a long pull" may be the problem with you winding that die down slowly.
The usual method is to fix the flared tips in place with some grub screws as they do need eventually to be replaced.
Anyway it looks like I don't need to worry about it.
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3rd April 2013, 05:21 PM #7
Hi Bob,
Calala is right you don't need a flare when it's in the furnace, the idea of the flare in free air is to reduce the gas velocity to less than the flame velocity, without a flare it simply blows itself out, but inside the furnace that's generally not an issue.
I've built a number of LPG reil style burners, the latest one is a forced air version, and I've given up on steel tubing for burners, I lashed out and got some titanium tubing from ebay, some guy in Latvia of all places, wasn't all that expensive either, and doesn't burn out
I'm curious to see how you will get on with low pressure natural gas, first impression is that the pressure might be too low.. watching with interest..
Regards
Ray
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3rd April 2013, 05:38 PM #8.
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Cheers Ray.
I've had one of the burners (no flare) making a nice fat blue LPNG flame outside the forge without it blowing out but I must admit twas a delicate balance of forced air and any breeze sent the flame sideways pretty easily but I guess that won't be a problem inside the forge.
Thanks for the tip on the Ti - I have nearly 3 m of 304L SS to play with so if it proves no good I will check out the Ti.
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4th April 2013, 12:53 AM #9Senior Member
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I made a 1/2" water pipe LPG torch for my aluminium furnace. My flair is a 1/2" gal socket which I tapered internally, works just fine.
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4th April 2013, 10:00 AM #10.
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