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  1. #1
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    Default To harden or not?

    I've made up a part for the J&S which on the original would have been hardened steel. I've used W1 steel so it could be hardened but I'm concerned that the quenching process may distort the steel and while I can grind the outside, the inside is a 0MT bore - I have no way of touching that up if it needs it.
    W1 is similar to a 1% carbon steel. In this application it would be sliding on greased cast iron. For the use I expect to put it to I'm moving to the position that I really don't need to harden it. (that's not to say that I may not remake it complete with hardening in the future)

    Anyone have any thoughts, for or against?

    Michael

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  3. #2
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    Default

    Against.

  4. #3
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    Default

    Dodgy if you can't touch up the bore.

  5. #4
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    Default

    Being a morse taper, the part is obviously asymmetric, at least along the length the cooling rates will be different... so on that basis I'd say it's very likely to warp. I imagine you would plunge the part vertically into the water quench.

    All things considered, I vote against hardening.

    Ray

  6. #5
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    Default

    Just an idea, someone can probably and rightfully shoot me down, but can you make a 0MT taper and plug the hole. Thatll stop air from getting in there and give it quite a bit more strength while it is soft. It wont be able to quench as quickly, but if that part is thin and its on the outside, thatll cool first anyway.

    Maybe?

  7. #6
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    Default

    I did make a 0MT plug to hold it while machining. It is a far better fit than I thought it would be given the difficulty in boring the part out. I had thought about that and was concerned that if I got everything up to the right temperature it may decide to join together - not a proper fusion weld but enough to make plug removal difficult.
    The tailstock is enough of a learning experience that the extra complication from heat treatment can wait I think...

    Thanks for the input (photos posted on completion)
    Michael

  8. #7
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    Default Hmmm

    i would have gone the other way 4140 or P20 and a 10 thou nitride would not have moved a bit tool steel on the other hand hmmmm i don't like to use it unless its fully ground after ht.

    Bruce

  9. #8
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    Default

    Quote Originally Posted by Aussie Bruce View Post
    I would have gone the other way 4140 or P20 and a 10 thou nitride would not have moved a bit.
    Worth thinking about for next time, but it's what I had.

    Michael

  10. #9
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    Default Against

    Michael
    I would suggest against heat treatment.
    Distortion will cause too many problems.
    regards
    Bruce

  11. #10
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    Hi Michael,

    If you are OK with the idea of perhaps having to make two of them, perhaps make the first and leave it un-hardened, then when you get the machine up and running you could always make another, heat treat it and then use the machine to grind it to the required tolerance?

    Simon
    Girl, I don't wanna know about your mild-mannered alter ego or anything like that." I mean, you tell me you're, uh, super-mega-ultra-lightning babe? That's all right with me. I'm good. I'm good.

  12. #11
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    Jun 2008
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    Default Hardening

    Hi Michael G,

    I'm not going to say that I am competent to talk about heat induced distortion.

    So...

    Have you considered getting the hardening done by someone else and using a different process? e.g. Hard Chroming or TiN plated (unsure about is the later involves heating the part to be TiN'ed or not?) Neither would as cheap as doing it at home.

    Cheers

    The Beryl Bloke
    Equipment er.... Projects I own

    Lathes - Sherline 4410 CNC
    Mills - Deckel FP2LB, Hardinge TM-UM, Sherline 2000 CNC.

  13. #12
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    Default

    Hey Michael,

    Just wondering where you sourced your W 1 steel from mate ? Is there are web page listing it and prices?

    Thanks,

    Mike

  14. #13
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    I didn't get it locally. PM sent.

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