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Thread: To harden or not?
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20th September 2014, 09:54 PM #1Philomath in training
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To harden or not?
I've made up a part for the J&S which on the original would have been hardened steel. I've used W1 steel so it could be hardened but I'm concerned that the quenching process may distort the steel and while I can grind the outside, the inside is a 0MT bore - I have no way of touching that up if it needs it.
W1 is similar to a 1% carbon steel. In this application it would be sliding on greased cast iron. For the use I expect to put it to I'm moving to the position that I really don't need to harden it. (that's not to say that I may not remake it complete with hardening in the future)
Anyone have any thoughts, for or against?
Michael
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20th September 2014 09:54 PM # ADSGoogle Adsense Advertisement
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20th September 2014, 09:57 PM #2SENIOR MEMBER
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Against.
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21st September 2014, 01:46 AM #3Senior Member
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Dodgy if you can't touch up the bore.
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21st September 2014, 01:48 AM #4
Being a morse taper, the part is obviously asymmetric, at least along the length the cooling rates will be different... so on that basis I'd say it's very likely to warp. I imagine you would plunge the part vertically into the water quench.
All things considered, I vote against hardening.
Ray
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21st September 2014, 08:23 AM #5Senior Member
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Just an idea, someone can probably and rightfully shoot me down, but can you make a 0MT taper and plug the hole. Thatll stop air from getting in there and give it quite a bit more strength while it is soft. It wont be able to quench as quickly, but if that part is thin and its on the outside, thatll cool first anyway.
Maybe?
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21st September 2014, 08:32 AM #6Philomath in training
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I did make a 0MT plug to hold it while machining. It is a far better fit than I thought it would be given the difficulty in boring the part out. I had thought about that and was concerned that if I got everything up to the right temperature it may decide to join together - not a proper fusion weld but enough to make plug removal difficult.
The tailstock is enough of a learning experience that the extra complication from heat treatment can wait I think...
Thanks for the input (photos posted on completion)
Michael
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21st September 2014, 08:46 AM #7Intermediate Member
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Hmmm
i would have gone the other way 4140 or P20 and a 10 thou nitride would not have moved a bit tool steel on the other hand hmmmm i don't like to use it unless its fully ground after ht.
Bruce
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21st September 2014, 09:17 AM #8Philomath in training
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21st September 2014, 09:31 AM #9GOLD MEMBER
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Against
Michael
I would suggest against heat treatment.
Distortion will cause too many problems.
regards
Bruce
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21st September 2014, 10:48 AM #10GOLD MEMBER
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Hi Michael,
If you are OK with the idea of perhaps having to make two of them, perhaps make the first and leave it un-hardened, then when you get the machine up and running you could always make another, heat treat it and then use the machine to grind it to the required tolerance?
SimonGirl, I don't wanna know about your mild-mannered alter ego or anything like that." I mean, you tell me you're, uh, super-mega-ultra-lightning babe? That's all right with me. I'm good. I'm good.
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21st September 2014, 06:44 PM #11
Hardening
Hi Michael G,
I'm not going to say that I am competent to talk about heat induced distortion.
So...
Have you considered getting the hardening done by someone else and using a different process? e.g. Hard Chroming or TiN plated (unsure about is the later involves heating the part to be TiN'ed or not?) Neither would as cheap as doing it at home.
Cheers
The Beryl BlokeEquipmenter.... Projects I own
Lathes - Sherline 4410 CNC
Mills - Deckel FP2LB, Hardinge TM-UM, Sherline 2000 CNC.
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21st September 2014, 10:09 PM #12Intermediate Member
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Hey Michael,
Just wondering where you sourced your W 1 steel from mate ? Is there are web page listing it and prices?
Thanks,
Mike
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21st September 2014, 10:18 PM #13Philomath in training
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I didn't get it locally. PM sent.
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