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  1. #1
    Join Date
    Aug 2008
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    near Rockhampton
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    Default Lathe collet chuck.

    Since it is extremely wet here and outside work has ground to a standstill today I got around to making an ER 40 collet chuck for the lathe...

    I had a spare D1-6 backing plate off an old stuffed 10" 3 jaw, so I used it and machined up a chuck to fit it...

    With the small bar fitted to it I measure about 0.002mm or less runout...

    Some pics

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  3. #2
    Join Date
    Jun 2007
    Location
    sydney
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    Default

    Where do you get such fine reading dial indicators,and how much do you pay for them.

  4. #3
    Join Date
    Apr 2008
    Location
    Canberra
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    816

    Default

    Looks good R.C!

  5. #4
    Dave J Guest

    Default

    Looks good RC, will be very usefull as well.
    I only have the ER32 to MT 3 adaptor myself but have been thinking of getting the ER40s.

    Pipeclay
    I think he added an extra 0 by mistake as it's posted here as well
    "http://bbs.homeshopmachinist.net/showthread.php?t=39822"
    another one of my daily fixes
    Dave

  6. #5
    Join Date
    Aug 2008
    Location
    near Rockhampton
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    Default

    Nah I typed the 0.002mm deliberately...

    I know you cannot accurately measure 0.002mm run out with a 0.01mm dial indicator, but the dial indicator actually did not move at all, or a very very small amount..It was more of a gloat then anything else....But since the ER40 nose was machined while fitted to the D1-6 backplate it had to come out with close to 0 run out...

    BTW you can by dial indicators that measure in microns quite easily..

  7. #6
    Dave J Guest

    Default

    RC,
    I think you would get flex in that thin bar over that length and the dial indicator is probably pushing on it as well. If you want to measure 0.002 you usually need ten times the resolution to be accurate. That would mean a 0.0001mm or at least a 0.001mm indicator.
    Pipeclay,
    If your after prices, I bought a really nice Mitutoyo 0.0001 (0.00254 mm) dial indicator off Ebay and paid $34.00 including postage for it. I also bought 2 dial test indicators both Swiss made, one 0.0001 (0.00254 mm) Girod-Tast and one 0.0001 (0.00254 mm) Testatast for $67.00 each posted.
    They stay in the draw most of the time, as I just use the china 0.01 mm dial indicator and the 0.01mm dial test indicator for general work.
    I would love to get a 0.001 mm test indicator (just to have one) but they are too expensive for me at the moment.
    Dave

  8. #7
    Join Date
    Jun 2007
    Location
    sydney
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    64
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    Default

    Good price on the Mitutoyo,Im selling one at the moment but Im hoping for a bit more than $34.

  9. #8
    Dave J Guest

    Default

    Yes I was lucky with that one. I bought it a couple of years ago of a bloke that had a lot of engineering stuff from an auction.
    Dave

  10. #9
    Join Date
    Jul 2003
    Location
    The Fabulous Gold-plated Coast.
    Age
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    3,925

    Default Micron indicators

    Ebay does cough up some great deals from time to time. My silly* resolution indicators are from Cary (another of Tesa's many sister companies) and Carl Mahr. I don't think I paid more than $40 new old stock.

    The 10 micron or 0.0005" indicators see more frequent use though.

    *1 micron or less. Silly only in the regard that at the micron level most of stuff is as smooth as the surface of the moon.

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