Thanks: 0
Likes: 0
Needs Pictures: 0
Picture(s) thanks: 0
Results 1 to 15 of 15
Thread: mystery metal
-
11th November 2012, 01:36 PM #1son of a blacksmith
- Join Date
- Jun 2011
- Location
- Roxby Downs Sth Aust
- Age
- 47
- Posts
- 254
mystery metal
hi, the other day i was making a bracket for a dual battery set up and was required to tap a few holes, no problem one may think. the steel i was using was stainless or at least i thought it was. ive got a sutton drill tap set that cost an arm and a leg and proceeded to do what i would have thought at the time to be a simple job. drilled the hole no worries but, as soon as the 4mm tap touched it, it bit in and snapped so i sharpened it and guess what, snapped. so i drilled it out to 5mm for a 6mm tap, drilled ok, tap snapped, drilled to 5.5mm, yep, tap snapped. you could imagine my colourful language at this time. loads of cutting oil was used so thats not the issue, i was super careful espessialy after the first break. ive tapped loads of stainless before but never had this happen. im convinced it isn't stainless and if it is its some kind of stainless ive never come across before. (got given 2000mm X 50mm X 5mm of the stuff ages ago) any ideas about what it might be and is there a way of tapping it? i just ended up hammering a bolt through it then running a die over the damaged thread. should have done that to start with and saved myself two good taps.
-
11th November 2012 01:36 PM # ADSGoogle Adsense Advertisement
- Join Date
- Always
- Location
- Advertising world
- Age
- 2010
- Posts
- Many
-
11th November 2012, 03:16 PM #2SENIOR MEMBER
- Join Date
- Jun 2012
- Location
- SA
- Posts
- 1,478
You might try seeing if it's non magnetic - most stainless steel is non magnetic - but not all.
Also the degree of rust can point in a possible direction.
It sounds a bit like untempered spring steel.
Rob
-
11th November 2012, 04:55 PM #3GOLD MEMBER
- Join Date
- Jul 2010
- Location
- Melbourne
- Posts
- 7,775
-
11th November 2012, 05:42 PM #4Mechanical Butcher
- Join Date
- Oct 2004
- Location
- Southern Highlands NSW
- Posts
- 920
S/S can be tough to work on alright.
Did you use a taper tap first?
Jordan
-
11th November 2012, 09:47 PM #5son of a blacksmith
- Join Date
- Jun 2011
- Location
- Roxby Downs Sth Aust
- Age
- 47
- Posts
- 254
ive had this lenght of steel for over two years now, no rust, non magnetic, all the characteristics of stainless steel, i
did fail to mention that the week before i tried to drill a hole into it with a power drill and ended up with a couple of blue drill bits before i got through the stuff. i was tapping by hand and started with a starter tap which i no longer have in 4 and 6mm. im convinced it's stainless but with something else in it to make it even harder, bends like stainless, heavy like stainless, heats like stainless, welds like stainless but not your every day run of the mill 316 stainless steel. the fella i got it off worked for a mob that made ware plates so i wouldnt be supprised if its martensitic stainless steel but , it did drill ok in the drill press.
-
11th November 2012, 10:09 PM #6SENIOR MEMBER
- Join Date
- Jun 2012
- Location
- SA
- Posts
- 1,478
The little bit of stainless I've worked has always been a bastard to do anything with.
Soft to cut with a grinder/disc but hard/sticky to drill and tap.
Guys that use stainless regularly probably know a few tricks.
Rob
-
11th November 2012, 10:10 PM #7Senior Member
- Join Date
- Sep 2008
- Location
- Riddells Creek
- Posts
- 300
Were the taps in question Carbon Steel or HSS?
-
11th November 2012, 10:15 PM #8
kriptonite
Just do it!
Kind regards Rod
-
11th November 2012, 10:19 PM #9son of a blacksmith
- Join Date
- Jun 2011
- Location
- Roxby Downs Sth Aust
- Age
- 47
- Posts
- 254
-
11th November 2012, 10:32 PM #10
Hi Kraits,
I'd be thinking something like 440C stainless.. If you want to do a spark test and see how it lines up with one of these..
Identification Tests for Stainless Steels
Regards
Ray
-
12th November 2012, 10:59 PM #11GOLD MEMBER
- Join Date
- Sep 2010
- Location
- Lebrina
- Posts
- 1,099
I think you may have answered your own question to some degree if it is a wear resisting variety of steel/stainless steel. Wear resisting materials are absolute buggers to do much with due to their design characteristics - they are designed to not be cut or quite often bent, which of course is what threading does.
Untempered spring steel taps quite nicely and rusts just as well, likewise Stainless of the 304 or 316 variety taps quite nicely and drills quite well, (if you know what you're about as far as speeds, lubricants and sharpness of drill bit go).
Unfortunately one occasion where the cheap material has cost more in broken tools than the correct material would have - we've all been caught at least once.
-
13th November 2012, 08:29 AM #12son of a blacksmith
- Join Date
- Jun 2011
- Location
- Roxby Downs Sth Aust
- Age
- 47
- Posts
- 254
it's difficutly always know what your getting when you get it for free from a mate who own's a fabrication shop up here, kind of a lucky dip, most times it's mild steel or 316 stainless but, every now and then what appears to be mild steel or stainless turns out to have a much greater carbon content (not stainless) and i get caught by suprise, particularly with the cutting tools feeling the brunt of it. not all that long ago i got what i thought was bright mild steel, went to turn it down and the tct bit wouldn't even scratch it, just slid along it, occasionaly i can (like that time) put it to use else where like in the forge i was able to shape it into a drift i now use for hammering out holes when making an axe, otherwise it just gets thrown under the bench in the hope there may be a use for it one day down the track because as we all know, as soon as i throw it out i will need it.
-
13th November 2012, 08:58 AM #13
Hi
making brackets and "things" for a dual battery setup in a vehicle might be better made with mild steel which is not so brittle and has a bit of flex when driving on long corrugated roads etc etc.
I have used aluminium and steel in making accessories, etc and find that it has to be solidly bolted down to avoid vibration and flex failure, even in mild steel.
Stainless is OK, provided it does not vibrate nor flex, else it will probably eventually fail.
Driving 200 klm on corrugations is an enlightening experience for anything which vibrates or wobbles.
cheerio
-
13th November 2012, 09:24 AM #14son of a blacksmith
- Join Date
- Jun 2011
- Location
- Roxby Downs Sth Aust
- Age
- 47
- Posts
- 254
-
13th November 2012, 09:35 AM #15
I just noticed the "Roxby Downs" bit, and I now realise that you probably already know all about vehicle add-ons and road corrugations, and what can happen!!
cheerio
Similar Threads
-
Mystery Saw...Need Help With ID
By TobyC in forum HAND TOOLS - UNPOWEREDReplies: 49Last Post: 1st January 2013, 03:00 PM -
My mystery box
By sturina in forum WOODTURNING - PEN TURNINGReplies: 3Last Post: 28th November 2011, 02:55 AM -
Pen from Mystery Box
By minus459 in forum WOODTURNING - PEN TURNINGReplies: 8Last Post: 2nd August 2011, 12:46 PM -
Metal Inlay Into Wood - Resin/Epoxy with metal powder?
By r5e in forum WOODWORK - GENERALReplies: 14Last Post: 15th March 2010, 11:17 AM -
It's a mystery.....
By HappyHammer in forum SPORTSReplies: 5Last Post: 18th January 2008, 01:59 PM