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13th December 2007, 11:01 PM #1
OMES MEC 70 metal cutting cold saw (WIP)
So this is the cold saw I picked up on Epay a month or so back. Needed a bit more work than I anticipated, but should be brilliant when I'm done. Any time I need to dock any kind of metal, the angle grinder can stay back in the box and I can dock away with this cold saw like cutting butter.
First thing that needed attention was the handle that locked the saw angle in position. It felt a little stiff. I managed to loosen it off just by pushing......or so I thought, the handle came off alright. Musty have already been fatigue cracks in the cast iron and I completed the process of the handle failure. Its not surprising that it broke as I think this saw has seen some abuse over the years due to other saw marks etc and general un-cleanliness. Must be at least 15+ years old.
I have searched all over the net and cant find any info on this brand. It is Italian.
Attachment 62366 This is the saw as I bought it.
Attachment 62357 Geared motor head removed...very heavy!
Attachment 62358 Many years of built-up filth to remove.
Attachment 62359 Not a fun job I can tell you.
Attachment 62360 The broken cast iron handle I contemplated welding. Decided it would be easier and more reliable to use bolts and clamp it back together. I drilled holes in both pieces and tapped M5 threads into one end.
Attachment 62361 More examples of abuse. Saw angle not adjusted correctly and blade cut into vice and cast body. I repaired all of the saw grooves by cleaning and drilling small wells, then filling with a 2-pac Metal filled filler.
Attachment 62362
Attachment 62363 Grub screw had broken out some of the cast. Stupid spot to put it anyway. Seeing as its not under much stress, I repaired the area with JB Weld (steel epoxy) and re-tapped the hole when cured.
Attachment 62364
Attachment 62365 Paint stripped all parts and ready to paint with Galmet Gunmetal hammerd finish enamel.I know not with what weapons World War III will be fought, but World War IV will be fought with sticks and stones.
Albert Einstein
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13th December 2007 11:01 PM # ADSGoogle Adsense Advertisement
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13th December 2007, 11:11 PM #2
Attachment 62369 This is the repair area prepped for applying the 2-pac JB Weld.
Attachment 62370 Done and painted
Attachment 62368 All parts painted.
Next up is to work on the motor head. hopefully just a check over and some cleaning. Will change over the gear box oil which I hope is not too hard. Also have to weld up a mobile stand for it, but I need this working before I do that.
Watch this space.I know not with what weapons World War III will be fought, but World War IV will be fought with sticks and stones.
Albert Einstein
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13th December 2007, 11:43 PM #3
Looks like it will be a good workhorse martrix
The handle that was broken, looks to have been repaired before going by the bronzing in the clamped up pictureCheers
DJ
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14th December 2007, 12:08 AM #4
Yes indeed. Should be good for another 15+ years.
Yep that handle has been repaired before in two sections. Where it broke this time was a new spot. Obviously people have been yanking on the handle way too much, breaking the handle and fatiguing that critical area (pivoting/locking section) each time.. It doesn't need much pressure to lock solid.I know not with what weapons World War III will be fought, but World War IV will be fought with sticks and stones.
Albert Einstein
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15th December 2007, 11:38 AM #5
OK, so Ive drained the oil from the gear box. Really stinky on a hot day! Gears look to be in good condition. There were no gaskets on the removable panel and the drain plugs were not sealing= leaky mess. Probably one reason why the saw was so dirty. I will make new gaskets and make some new threaded drain plugs.
Also will drill and tap a drain plug in the coolant well as it doesn't have one.
I assume it will be OK to just use manual automotive gearbox to refill the box? It only spins around 46 rpm so I don't think it needs anything special. Would normal engine oil suffice?I know not with what weapons World War III will be fought, but World War IV will be fought with sticks and stones.
Albert Einstein
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15th December 2007, 12:03 PM #6GOLD MEMBER
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Use an 80W90 grade or heavier dont use 30 grade engine oil its to lite.
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15th December 2007, 12:12 PM #7
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15th December 2007, 12:31 PM #8
Agree with Pipeclay, it's not the speed you have to worry about, it's the pressure on the gears that you need the heavier weight oil for
Cheers
DJ
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15th December 2007, 05:04 PM #9Product designer retired
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Hi Matrix,
What a fantastic job you are doing, restoration is a most rewarding job, breathing new life into old.
The worst part is trying to get all the old crud off your hands, and out from under the finger nails. I can talk with some authority on this subject.
If it's not a rude question, how much did the saw set you back?
Well done,
Ken
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15th December 2007, 05:43 PM #10
Hi Ken, I got the saw for $360 off Ebay. Thankfully its not costing me much to restore it as there is nothing major to be replaced, and I already have things like cleaning products and paint etc. Hopefully the dirty work will reward me when its finished, as I know I could have bought a brand new one for around $1250. However the new ones don't have as much cast iron or curves in them, and as I have used the 300mm model of this one before I snapped this one up sight unseen from Brisbane. Almost didn't get it down to Melbourne though.
I know not with what weapons World War III will be fought, but World War IV will be fought with sticks and stones.
Albert Einstein
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15th December 2007, 06:05 PM #11Intermediate Member
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Matrix
With regards to suitable oil, please check out what Brobo recommends for their cold saws.
You get one go at it & their product is very similar
Den
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15th December 2007, 07:38 PM #12Product designer retired
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Hi Matrix,
May I ask, which paint stripper are you using?
I have been using Citrustrip, simply because it doesn't dry out, and washes up in water. On the down side, it takes a few applications to remove enamel, with rinsing in between, to get down to base metal.
Maybe I should be using a small hand held wire brush, instead of a tooth brush.
"Paint stripper on the teeth doesn't taste so good either" just kiddin.
Ken
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15th December 2007, 08:30 PM #13
Will do. I will shoot them an email. I don't need to fill up the gear box until I'm ready to use it anyway.
Here is what I use when paint stripping metal stuff. Highly advise to use a face shield. You can direct the wire brush so that it doesn't flick the stripper onto you. Just splash a bit of water on the area of skin that is burning!. I don't recommend anyone to get the stripper on your skin, but i regularly get it on me and never had a problem. It does burn but has never left a mark. The other day I was using the wire brush at dusk and my legs got really itchy. Thought it must have been the mozzies attacking, but it turned out that it was the spray from the wire brush.
Attachment 62471I know not with what weapons World War III will be fought, but World War IV will be fought with sticks and stones.
Albert Einstein
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15th December 2007, 09:26 PM #14GOLD MEMBER
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brobo use a 220 grade oil
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15th December 2007, 11:18 PM #15.
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Hey - way cool martix!
That sucker if gonna come in real handi when you build your MM (Martrix Mill)!
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