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  1. #1
    Join Date
    Apr 2011
    Location
    Mandurah, WA
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    40

    Default Radii and a DRO on Mill

    I am working on a project which calls for a fair bit of radius cutting: 1.5R, 3R, 6R, 5.5R etc.

    OK, I am not 100% sure what all this means,I imagine the 3R for example, means the radius is 3mm 'deep'.

    I do have a X Y DRO on the mill, a HM-46, the DRO has a radius function but I am unable to get the radius correct. It is a generic DRO of eBay.

    Can anyone shed some light on setting the DRO and milling cutter for a 3R radius that has an arc of 75mm as an example?

    appreciate any advise.

    Merry Christmas to all.

    Mike.

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  3. #2
    Join Date
    Apr 2009
    Location
    Tas
    Age
    66
    Posts
    40

    Default

    Radius Function with the ShumaTech DRO-550 - YouTube Does his help?

    Also is the 1R , 1.5R etc. refer to tool radius?

  4. #3

    Default

    Just to get me on the right track, do you want to cut a radius with a round over cutter?
    That would give you say a 75mm radius on the x an y side and a 3mm between the side and top.

    Dave
    Using Tapatalk

  5. #4
    Join Date
    Apr 2011
    Location
    Mandurah, WA
    Posts
    40

    Default

    Thanks Driftabout, that vid has helped me out mate. Still need to work out this 5R, 1.5R 7R business though. I thought it was to do with the depth, from the side, of the radius. Now I don't think this is correct.

    Can anyone explain in layman terms what say, 5R n a drawing means? I need to put a radius on the side of a work piece, only need to use the X and Y movements. It is in 2D if that helps.

    Mike

  6. #5

    Default

    I am really not sure about your drawings but the smaller the tool will make finishing easier but take longer to do.

    Can you put up a picture of part of the plan.
    I have used this feature a few times but just dont understand what the drawing is asking for.

    Dave
    Using Tapatalk

  7. #6
    Join Date
    Jul 2010
    Location
    Melbourne
    Posts
    7,775

    Default

    Dont you need a DRO on the Z axis to this?

  8. #7
    Join Date
    Feb 2013
    Location
    Laidley, SE Qld
    Posts
    368

    Default

    When I see 6R I take it that the job has a curve of radius 6mm. Presumably you are talking external features here, for internal features of course you would use a 12mm drill to give you an internal 6mm radius.

    External radii are best done on a rotary table, but if that is not an option the XY radius cutting feature built into your DRO will get you close. The radius will need filing afterwards to smooth out the little steps. You will be able to nominate the size of the increments in the DRO, so set them as fine as your patience will allow.

    I'd be tempted to practice on scrap before tackling the actual job.

  9. #8

    Default

    Quote Originally Posted by Stustoys View Post
    Dont you need a DRO on the Z axis to this?
    You can step X Y but need Z to step Z Y etc.

    Dave
    Using Tapatalk

  10. #9
    Join Date
    Jul 2010
    Location
    Melbourne
    Posts
    7,775

    Default

    If you're looking to machine the radius with the Z axis. I'd just use PCD(mainly coz I know how to do that hehe)

    Pictures would help

    Also for the smaller radii(radiuses) I'd think you'd be better off with a form cutter.(although that wont work in Z)

    Stuart

  11. #10

    Default

    Just to add to what Bob said,use the biggest end mill you have to help smooth out the steps.

    I think it is George? Over on home machinist building the motors and gear boxes to scale, he shows the results of this DRO feature and the files amd sands to finish.

    I have used this feature and it's slow going.

    Dave
    Using Tapatalk

  12. #11
    Join Date
    Jul 2010
    Location
    Melbourne
    Posts
    7,775

    Default

    Quote Originally Posted by Dave J View Post
    You can step X Y but need Z to step Z Y etc.
    My slow typing strikes again. lol
    As above if you are stepping in X and Y and machining with Z why not use PCD?

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