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  1. #1
    Join Date
    Aug 2008
    Location
    Tin Can Bay Qld
    Posts
    62

    Default Top Hat Installation Info

    Hi Guys
    I am a member of woodworkforums to mostly watch and learn on the wooden boat side of things but have ventured to the "dark side" of metalwork to ask for some advice.

    I am building a freestanding 6m x5m Dutch Gable steel carport which I bought as a kit from a Gold Coast supplier whose advertising blurb said would include a full set of building instructions when they really meant here is a meagre set of engineering drawings and good luck. Nevertheless I completed the steel frame by myself to a pretty good standard and, as was always my intention, I contacted a professional roofer to have him hang the roof sheets and trim to get the best possible finish.

    Long story short is that I can save some more money if I install the metal top hats (Topspan61) myself. My immediate problems are positioning (which I can probably work out from the plans even though no dimensions are given) and cutting mitres on the battens where the hips meet.

    Is it just the same as woodwork - cut the 45 mitre and secure both ends independantly (two perpendicular sds) on the steel purlin ?

    Thanks
    bagman

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  3. #2
    Join Date
    Nov 2008
    Location
    Brisbane
    Posts
    696

    Default

    index.jpg
    ...note the hip battens, usually 150mm centre of hip to outside batten.
    Just substitute metal for the timber ones


  4. #3
    Join Date
    Aug 2008
    Location
    Tin Can Bay Qld
    Posts
    62

    Default

    Hi Wolften
    I should have included this plan to show what I am dealing with - the frame is bracketed so that a diagonal purlin sits at each hip and the top hat mitres over these purlins.
    It is a nifty design.
    Cheers
    bagmanIMG.pdf

  5. #4
    Join Date
    Feb 2013
    Location
    Laidley, SE Qld
    Posts
    368

    Default

    Quote Originally Posted by bagman View Post
    .............Is it just the same as woodwork - cut the 45 mitre and secure both ends independantly (two perpendicular sds) on the steel purlin ?

    Thanks
    bagman

    Your mitre won't be bang on 45°. Depending on how good a fit you are after I would be tempted to do a trial with scrap timber to determine the angle. Easier than doing the trig.

    Other than that, put 2 screws at the end of each batten.

  6. #5
    Join Date
    Aug 2008
    Location
    Tin Can Bay Qld
    Posts
    62

    Default

    Thanks Bob - sounds like good advice to me.

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