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21st December 2021, 06:03 PM #1
NOOB Turning Tools, Lathe Set up & Maintance Questions etc.....
Two weeks ago I secured a Vicmarc VL300 Long Bed Lathe.
I am not a turner, I have had two lesson more then 10 years ago and I have done little turning since then.
I have decided to create a single post with all my questions.
Checking & Greasing Bearings
I found this video Vicmarc belt replacement and bearing maintenance - I did it because I wanted to check the bearings and make sure that everything was greased up. I managed to do it by myself a little tricky but not impossible. The thing I found difficult was the head stock nut - Vicmarc says tighten until it locks tight then ease it back 1 -2 hours on the clock face. The test for if it is to tight is that if you run the lathe 5 minutes the cast iron around the bearing must be warm but not hot. But for me that is rather vague.
I took a digital meat probe the temp of the cast iron at start was 28ºc I ran it for 5 minutes at 3000 RPM at it temp climbed to 48.2ºc. Question: Reasonable?
Question: How often should lathe bearings be re-greased, Yearly or other?
Head Stock Tail Stock Misalignment
I noticed that my turnings had a distinct wobble. I put the centers end to end and found that they were misaligned by about 0.25mm. I loosed the bolts on the head stock adjusted it a little and tightened down the bolts. Everything lined up nicely. Assume it got bumped out in the move.
New Tool Handles
Two years ago I found someone on gumtree who had a bunch of new old stock P&N tools. He was retiring and was clearing his stock. So I got a good basic kit from him. A 25mm roughing gouge, a 9mm details gouge, two 19mm skews, 3mm parting tool. When I got the lathe I got with it a 12 mm skew, a spindle gouge and a 6mm parting tool. All P&N, interesting one was labeled Boral P&N. Most of these tools did not have a handle outside of the 25mm roughing gouge & the spindle gouge which came with Jarrah handles.
Question: the Jarrah handles have surface checks in them, it looks like the last owner filled them with superglue. Is this safe or is it better to replace?
I used blackwood to make my handles I like the look and I find the Jarrah a tad heavy. I also have larger hands and I like the feel of slight swellings in the handles. At this point I made 4 new blackwood handles. Using the Jarrah handles as a starting point I played with the dimensions, aesthetics and form/function so each one is different. I like the look of one and the feel of another, just playing. I used some 20mm copper piper for the ferrules. It was a challenge turning with no handles on most of my tools.
Now the 12mm skew chisel handle formed a crack in the end grain of the wood at the location of the ferrule when I drove in tang. Question: Is this a fail? should I start again or with it be okay?
I still need to make two more handles.
image3.jpg image5-1.jpg image7.jpg
Junk Skew
I also got a junk Oval 30mm skew (Chinese), the tang is only 40mm long. Question is that enough material to secure the chisel in the handle? I could grind the tang longer. Question: Should I even bother with this tool, since I have three good skews already?
image4-2.jpg
Tool Rack
I need a place to store my new chisels, something simple and fast. So I got a board of MDF drilled a bunch of 30mm holes in them and then attach a crude french cleat to it that could be hung from the garage door (I never open the door). Works surprisingly well.
image0.jpg
Next
- Clean & remove old resin and finish from the lathe (OCD).
- Sharpen tools (again)
- Turn three more lathe chisel handles.
- Start components for three legged Windsor stool.
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21st December 2021, 08:12 PM #2SENIOR MEMBER
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First off, congratulations on getting a really great lathe and I wish you many happy hours turning on it.
I would have thought the tailstock is far more likely to be out of alignment than the headstock, it doesn’t sound like you removed the head stock and I can’t see it moving in the move at all. My lathe wasn’t secured in the back of the van and had fallen over and was sliding around in the van for a couple of hours of driving, and while the paintwork was damaged and the supplier replaced the lathe, I still used it for six months while waiting for the replacement and there was no issue with alignment at all.
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21st December 2021, 08:13 PM #3
My thoughts, for what they are worth.
Check with Vicmarc on the bearings. Most lathe headstock bearings are sealed units.
Alignment woes: this is part of basic checks after moving a lathe. Teknatool have a "Morse Taper Alignar" which makes corrections simple, or you can turn a MT2 on either end of a straight rod.
Tool handles: Jarrah cracked handles they may be ok, but in use the cracks may be noticable by you.
12mm skew, with cracked spigot. Even though you have a ferrule squeezing the spigot, I would not feel safe with a crack there, as it may with use, develop and cause a catastrophic failure. I personally would start again and put it down to practice.
Oval skew, bin it.
Tool rack - it works.Pat
Work is a necessary evil to be avoided. Mark Twain
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21st December 2021, 08:48 PM #4
First thing I did was try to play with the tail stock, I found adding a slip of paper to one corner of the tail stock brought everything into alignment but it was not a permanent fix. Shifting the head stock seemed like a simple fix and it definitely aligned everything.
I would be enraged if my lathe was sliding around on a van for a couple of hours.
The Vicmarc lathe bearings are cylindrical roller bearing types. I feel like that they must get regular greasing to maintain them.
Attachment 505301
Definitely on my buy list.
The Jarrah cracks can definitely be felt during use. So for comfort I will replace.
Thought as much regarding the crack in the blackwood.
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21st December 2021, 10:13 PM #5
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22nd December 2021, 02:49 AM #6
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22nd December 2021, 12:03 PM #7
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22nd December 2021, 01:45 PM #8
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22nd December 2021, 01:51 PM #9
On alignment...
Centre alignment can be more complex than first thoughts. See following thread to work out what to check and how to resolve.
Checking centre alignment on a new or secondhand latheStay sharp and stay safe!
Neil
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23rd December 2021, 07:14 AM #10
Do people were hearing protection when turning?
When I see people doing turning no one uses hearing protection. I however have tinnitus and have found that after turning the tinnitus is worse often with more types of sounds in my head. Turning is not loud but it is noise.
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23rd December 2021, 07:52 AM #11
After a lifetime of industrial noise I also have tinnitus. The major source of noise in my woodturning workshop is the dust extraction system... somewhere above 90dB. As I always run the DE system to remove the fine dust (the invisible lung damaging stuff at 2.5μg) whenever I'm turning I always wear soft foam ear plugs. I buy them in bulk. They go in first thing and come out last thing.
If I didn't have the DE running I don't think I would need ear protection. Power sanding with an electric drill is a another source of damaging sound. I moved to a low speed non-geared motor and flexible shaft for that years ago.
There is a school of advice that muffling sounds may disguise impending problems (like cracks in blanks that might fly apart), but I never found that to be the case. Perhaps my hearing is no longer good enough to hear such subtle sounds.Stay sharp and stay safe!
Neil
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11th January 2022, 12:22 AM #12
I turned some legs for a stool today and found that the 700mm legs developed a vibration noise when using the ruffing gouge. What can I do to reduce the noise/vibration?
I bought a big gulp to help with dust extraction however the gulp has a 100mm port - but my dust extraction is 125mm - so I bought Dust Extractor Reducer 100mm - 125mm - however it does not fit - How do I connect the 100mm big gulp to the 125mm hose?
I have been practicing my skew trying to get a planed cut of the blade. Will post photos.
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11th January 2022, 08:38 AM #13.
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More efficient than a Bug Gulp" with a constrictive 100mm ports is a Bell Mouth Hood (BMH), especially when connected to 6" ducting and a decent DC.
BMH offer near zero air resistance to air air flow compared to all other hoods. Relevant to turning is that BMH provide about double the air speed for any given distance away from the hoods which means these hoods don't have to be as close to work to be as effective as other hoods.
And seeing as you have a lathe you can make your own
Improving machine cabinet dust ports
My DC is variable speed. At 50Hz or more, the hood on the lathe emits a fair bit of hissing so I do wear muffs. For light work I sometimes use just 40Hz and then I don't wear muffd.
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11th January 2022, 09:11 AM #14
Or, if you just need one or two, turn them out of wood...
Turned bell mouth on dust hose - sm.jpgStay sharp and stay safe!
Neil
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25th January 2022, 04:36 PM #15
Today I had a go at turning some mauls. Basically XXlarge carving mallet. 150 x 150 x 600mm long. I am however experiencing a problem with my lathe. I am not sure if it is bug or a feature. I machine up the billet square then used the jointer to take a good chunk of the corners off so I had an octagonal. Marked centers and turned the lathe to minimum speed and started to really slowly ruffing out the maul.
The problem is that as soon as their is any vibration from the rotation speed. The motor turns off. When I mean the slightest vibration I mean slightest. If I touch the bed I can feel the vibration but I cannot see it (i.e. things moving about). I think that the magnetic switch is turning off due the vibrations.
It is a bug because it is annoying its a feature because I cannot have any vibration. As the billet got rounder and smaller I could increase the speed without the motor switching off.
My thought is that lathe is not sitting perfectly on the floor. I need to adjust the bolts that are on the feet of the lathe.
Thoughts?
Sheeth
Also I want to add a plastic/rubber sheath to the maul to make it more durable. I see that people have used polyurethane pipe. What else can anyone recommend and a possible supplier.
I have ruff turned the mauls to 110mm diameter so any tube 90 to 110mm would be ideal.
What ever the material is it has to tough enough to survive being struck against froes and axe heads.
BMH
Can I glue together a bunch of pine 2 x 4 to make up a mould large enough to form my own BMH?
Photos
It is hard to gauge the scale of these monsters
IMG_0039.jpg IMG_0040.jpg IMG_0041.jpg
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