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  1. #1
    Join Date
    Feb 2009
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    Default Poppies, a making story

    I was asked by a friend if I could make 100 poppies for the Royal British Legion branch he's a member of. I turned up a dozen and gave them to him as a sample to show around before committing him (and me) to any great expense, they said 'Go Ahead'.

    I had some difficulty getting enough sycamore but eventually found someone with a felled tree who would sell me 3 slices 2½" thick. These I cut down into the widths I needed and have started cutting then into blanks.

    Plank Stack (2).jpgResawn and shaped (2).jpg

    Next, working as batch production I started turning the backs, and then the fronts.

    The tenon on the front is cunningly disguised as (what will be) the black button in the centre of the poppy.

    20180925_120845.jpg


    Turning finished I had to remove bits to shape the petals,

    I made a Jewellers saw bench and clamped it to my bandsaw, so i could work in the natural light.

    20180926_112638.jpg





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    Dragonfly
    No-one suspects the dragonfly!

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  3. #2
    Join Date
    Feb 2009
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    Bristol, UK
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    Default

    Sanding, smoothing off the sawn edges and finalising the shape of each petal.

    I made a jig to speed this up but it still took several hours to do all 48 of them.

    They ended up looking like this.

    20180927_102917.jpg


    Colouring.

    Here they are with the red stain applied.

    20180927_120620.jpg

    So here are 38 to go with the original 12 of the final poppies.

    Half way done.

    20180928_194950.jpg

    20180928_195008.jpg

    I've already started the next batch, 50 more blanks cut and corners removed, ready to start the backs tomorrow.

    Dragonfly
    No-one suspects the dragonfly!

  4. #3
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    Default

    And that's number 100 turned.

    Closely followed by a damn good clean up. It's frightening just how many shavings are created making 50 shallow bowls.

    Now to cut the shape, sand and colour.

    20181014_134243.jpg
    Dragonfly
    No-one suspects the dragonfly!

  5. #4
    Join Date
    Sep 2010
    Location
    Port Sorell, Tasmania
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    592

    Default

    Quite a project there dragonfly, and for a worthwhile cause. Well done.

    Tony
    You can't use up creativity. The more you use, the more you have. ~Oscar Wilde

  6. #5
    Join Date
    Jun 2014
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    Tucson, Arizona, USA
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    Default

    Hey Fly, great job, but why didn't you use your bandsaw? I probably already know the answer, but I'd rather hear it from you. I used to do jewelry, and know how clean a jeweler's saw can be, especially getting into the petal separations. But, man, that's gotta be a slow process. ................. Jerry (in Tucson)USA

  7. #6
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    Hi dragonfly , well done , I bet you were glad to see no. 100 finished
    They look great , and for a good cause
    Cheers smiife

  8. #7
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    Thanks to everyone for the kind comments.
    I don't post my work here very often but I thought these worthy of a posting as we share the cultural memory of Armistice Day.

    Quote Originally Posted by Nubsnstubs View Post
    Hey Fly, great job, but why didn't you use your bandsaw? I probably already know the answer, but I'd rather hear it from you. I used to do jewelry, and know how clean a jeweler's saw can be, especially getting into the petal separations. But, man, that's gotta be a slow process. ................. Jerry (in Tucson)USA
    Jerry,

    Thanks for the question.

    The platters are quite thin, about 3mm, my bandsaw blade is a 3TPI with a very aggressive set for ripping wood along the grain. So no way would I get the 3 teeth in the wood at once as recommended for sawing. I was also worried that I'd shatter too many of them to make the extra time saving a worthwhile bonus.
    Dragonfly
    No-one suspects the dragonfly!

  9. #8
    Join Date
    Jun 2014
    Location
    Tucson, Arizona, USA
    Posts
    251

    Default

    Quote Originally Posted by dr4g0nfly View Post
    Thanks to everyone for the kind comments.
    I don't post my work here very often but I thought these worthy of a posting as we share the cultural memory of Armistice Day.



    Jerry,

    Thanks for the question.

    The platters are quite thin, about 3mm, my bandsaw blade is a 3TPI with a very aggressive set for ripping wood along the grain. So no way would I get the 3 teeth in the wood at once as recommended for sawing. I was also worried that I'd shatter too many of them to make the extra time saving a worthwhile bonus.

    Well, that answer makes more sense than what I thought might be the reason. I figured the jewelers saw you were using would give you a better cut at the petal split, but not tearing them up by using the bandsaw makes a whole lot more sense. Smarter move than I would have done....... Thanks.. .............. Jerry (in Tucson)USA

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