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  1. #1
    Join Date
    Sep 2016
    Location
    Bentleigh East
    Age
    50
    Posts
    423

    Default My first box - a toolbox

    I had this half of a cheap "project panel" from Bunnings that I was using as support between 2 sawhorses, and it had all sorts of glue and paint on it. But the other side was ok, so instead of throwing it out I decided to make a toolbox for the shed.

    I don't have a table saw and at the time I didn't have a router table either, so for the box joints I made and used this:




    Basically I just clamped the boards together on the side of the bench, offset them by one thickness, and routed the edges from above.

    For the top I took a merbau decking board, sliced it on the bandsaw, flattened and jointed it by hand.

    For the handle I cut a rough shape on the bandsaw and then shaped it by hand, mostly with a spokeshave.

    The insert was just cut on the mitre saw and added merbau splines by hand.

    So it was all pretty rough stuff stuff generally, but I loved every minute of it.

    Then I cut it open by hand as well.
















    A few days later those studs started coming off and I replaced them with screws.

    Overall it was a lot of work but not as bad as I thought with most of the work done manually. I think I'll make a couple more though before I try my hand with real timber.

    Thanks for looking!

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  3. #2
    Join Date
    Sep 2016
    Location
    Bentleigh East
    Age
    50
    Posts
    423

    Default

    Now that I look at the photos again I realise there is a colour difference because I waxed the outside but not the insert. It's all the same "project panel".

  4. #3
    Join Date
    Apr 2011
    Location
    se Melbourne
    Age
    62
    Posts
    2,567

    Default

    For a toolbox with basic tools, that is a work of art.
    My joins are either a rebate in a groove, or butt joins and screws.

    Well done.

  5. #4
    Join Date
    Aug 2014
    Location
    Geelong, Victoria
    Posts
    284

    Default

    Nice work. I have been thinking about a non-plastic toolbox for working away from home so interested to see another approach. Not need to find a round tuit!


    Sent from my iPad using Tapatalk

  6. #5
    Join Date
    Jun 1999
    Location
    Westleigh, Sydney
    Age
    77
    Posts
    9,550

    Default

    That's a nice, strong looking box. A bit better than basic.
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  7. #6
    Join Date
    Sep 2016
    Location
    Bentleigh East
    Age
    50
    Posts
    423

    Default

    Thank you all!

    In hindsight it was a mistake to make a fixed handle, the box now takes a lot more space than it needs to. I guess I can always convert it to a collapsible one... I just need a round tuit

  8. #7
    Join Date
    Oct 2008
    Location
    Leopold, Victoria
    Age
    65
    Posts
    4,683

    Default

    By your intro to this box I was expecting something that looked like it was made by a beginner starting out with only basic tools, but was greatly surprised when I started to see the photos as it has come up magnificently.
    A nice array of good looking handtools you are housing in it already.
    Dallas

  9. #8
    Join Date
    Sep 2016
    Location
    Bentleigh East
    Age
    50
    Posts
    423

    Default

    Quote Originally Posted by Treecycle View Post
    By your intro to this box I was expecting something that looked like it was made by a beginner starting out with only basic tools, but was greatly surprised when I started to see the photos as it has come up magnificently.
    A nice array of good looking handtools you are housing in it already.
    Thank you sir
    That's what I am though, a beginner with basic tools. The box has imperfections, I filled some gaps in the joints with sawdust and epoxy.
    I am not a woodworker, my interest is mainly in design, I started basic woodworking because it allows me to create the shapes that I want and to scratch the creativity itch.
    I think a simple box like this can catch the eye with a good colour combination, simple rule of thirds in proportions and well placed hardware, even if the materials and craftsmanship are both pretty basic.
    And I did use my background in photography to catch some flattering light in the photos

  10. #9
    Join Date
    Sep 2011
    Location
    Valla Beach
    Posts
    1,190

    Default

    Very nice, very ingenius,...well done

    Paul

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