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  1. #1
    Join Date
    Feb 2009
    Location
    Adelaide
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    102

    Default Hinge installation problems

    Hi
    I recently started in box making using the Gifkins jig. I have been getting great results. However one of my great frustrations is getting the hinges right. In the attached photos of a box it shows that I seem to have placed the hinges so the barrell levers the box lid unevenly. Can anyone point me to a good reference either web or otherwise that helps with the basics of Box making. Any tips greatly appreciated.
    Last edited by pwjupp; 7th October 2009 at 10:34 AM. Reason: Typos

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  3. #2
    Join Date
    Sep 2009
    Location
    Melbourne
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    15

    Default

    Doug Stowe's box making references are great:
    http://www.dougstowe.com/book/book4.htm
    [ame=http://www.amazon.com/Tauntons-Complete-Illustrated-Guide-Making/dp/1561585939]Amazon.com: Taunton's Complete Illustrated Guide to Box Making (0094115585934): Doug Stowe: Books[/ame]

    The book comes with accompanying DVD.

    You might also find the book and dvd available through your library.

    Cheers,
    -T.

  4. #3
    Join Date
    Aug 2008
    Location
    avoca beach nsw
    Posts
    411

    Default windsurfer

    placement of hinges appears appears too centered although that may not be the problem . gifkin has a section on hinges which he describes as the hardest thing in box making , it may be on his web site , it is in the the instruction stuff i got with his package at the wood show ,ross

  5. #4
    Join Date
    Feb 2007
    Location
    Adelaide
    Posts
    595

    Default

    Tangram and Woodsurfer have given you a couple of good references to look at. Meanwhile, don't despair. Getting hinges onto small boxes is one of the things that many of us find very difficult. You will get better at it as you learn from experience too. Two things about the hinges on this box in particular. The hinges appear to need setting into the box a little. Each leaf should be set in just under a half of the thickness of the barrel of the hinge itself. Not enough recess and you will have a big gap at the back of the box like you have. Too deep and the lid won't close at the front. You will have to chop out accurate recesses for the leaf of each hinge. Do either the top or bottom first, fix the hinges, and mark the positions for the recess for the opposite leaf. The second thing about your box is that your hinges are too close together as Windsurfer also remarked. If your hinges are so close, even a small error at this distance will be about doubled by the time you get to the far end of the box. Hope you have more satisfaction with your next attempt, and keep us informed of any tips you can throw in for us.

  6. #5
    Join Date
    Feb 2009
    Location
    Adelaide
    Posts
    102

    Smile

    Thanks guys. Much appreciated. I will see if I can remedy as suggested and will also invest in the books when I have the readies.

  7. #6
    Join Date
    Feb 2009
    Location
    Adelaide
    Posts
    102

    Default

    Hi
    Tried to find this on the Gifkins web site to no evail. Can you tell me what package it was in? Was it a Box plan?
    Last edited by pwjupp; 7th October 2009 at 06:45 PM. Reason: Typo

  8. #7
    Join Date
    Feb 2008
    Location
    Scotland
    Posts
    155

    Default

    This post is very timely.
    I have been looking for small brass hinges for a while and finally found them through screw-fix here in the uk. I have just bought a bucket load.
    I have been hinging my box's with a pivot through the lid into the carcas stock recently, but have a couple of box's that require brass hinges. I haven't done them yet and have been putting it off.. for all the reasons fencepost said.
    So thanks for posting, it will be great to get your feedback as you go along.

  9. #8
    Join Date
    Aug 2008
    Location
    avoca beach nsw
    Posts
    411

    Default woodsurfer

    the gifgins reference is in the dovetailed box plans book , i will try to scan the page to this site , i dont know if thats forbidden , but he seems to want to get people making boxes and just showing how to do it doesnt men instant success , ive hung lots of doors as a carpenter and its still a challenge for a top quality result , box hinges is way harder in that its scaled rite down , good luck, will try with the scanning etc, ross

  10. #9
    Join Date
    Jun 1999
    Location
    Westleigh, Sydney
    Age
    77
    Posts
    9,555

    Default

    See if these notes help.
    Visit my website
    Website
    Facebook

  11. #10
    Join Date
    Feb 2009
    Location
    Adelaide
    Posts
    102

    Default

    Quote Originally Posted by woodsurfer View Post
    the gifgins reference is in the dovetailed box plans book , i will try to scan the page to this site , i dont know if thats forbidden , but he seems to want to get people making boxes and just showing how to do it doesnt men instant success , ive hung lots of doors as a carpenter and its still a challenge for a top quality result , box hinges is way harder in that its scaled rite down , good luck, will try with the scanning etc, ross
    Thanks mate. I would not like to get you in trouble. I will contact Roger directly and see if I can secure it.
    Kind Regards
    Last edited by pwjupp; 7th October 2009 at 11:31 PM. Reason: Clarification

  12. #11
    Join Date
    Feb 2009
    Location
    Adelaide
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    Default

    Quote Originally Posted by AlexS View Post
    See if these notes help.
    What a champion. This is just what I was looking for.
    Thanks

  13. #12
    Join Date
    Feb 2008
    Location
    Scotland
    Posts
    155

    Default

    Thanks Alex, I too find these incredibly useful.

  14. #13
    Join Date
    May 2005
    Location
    Victoria Point Brisbane
    Age
    65
    Posts
    86

    Default

    If you check Rogers website you will find for ($29) Plans2 book for Dovetailed Boxes has 6 box plans as well as instructions on fitting of hinges in the appendix section.
    Are you happy with your purchase of the Gifkins jig. Just wish I had more time in the day to actually get out and use it some more. Makes box making so much easier I thought.
    David

  15. #14
    Join Date
    May 2005
    Location
    Victoria Point Brisbane
    Age
    65
    Posts
    86

    Default

    While I was having a gander on The Gifkin website I noticed that Roger has a 15page free download on making and installing wooden hinges. Well worth looking at as he show diagrams for making jigs on cutting and fitting of hinges to your box
    David

  16. #15
    Join Date
    Feb 2009
    Location
    Adelaide
    Posts
    102

    Default

    Thanks David. I will definately invest in these. I have the week off and intend to get some of this in the shed.
    Cheers

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