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  1. #1
    Join Date
    Aug 2009
    Location
    Sydney
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    211

    Default Build #2 - Single Cut Jnr

    Well, I said I always wanted one. And after the first build rendered me an addict, I thought it was time to pick up another build.

    More salvaged Timber. Heavy redgum, trued and glued.



    And salvaged blank used for neck.



    Using a Les Paul Plan and made up some Templates for the body outlines and headstock.



    And we wait for a day or 3 before we thickness the body blank.

    Cheers

    Manny

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  3. #2
    Join Date
    Apr 2010
    Location
    Blacktown
    Age
    59
    Posts
    175

    Default

    Excellent, love it already! I needed some inspiration. How many pickups? What color?
    Wont be far behind you with a 3/4 build.

  4. #3
    Join Date
    Aug 2009
    Location
    Sydney
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    211

    Default

    Quote Originally Posted by Groundhangers View Post
    Excellent, love it already! I needed some inspiration. How many pickups? What color?
    Wont be far behind you with a 3/4 build.
    Im going a hand dyed Red Wine Dye body so the Grain is visible, and a black inner and outer teardrop burst. Single Black covered P-90, and Ghoto or wrap around bridge. 1 x vol and 1 x tone.

    This build is somewhat a first for me in that Im attempting a set neck, and Ill be spraying burst, back and neck colour (black) and a;so the clear coats. Im also experimenting with a Merbau fretboard. Ive washed and leeched all the resin and sap out of the Merbau and its been sitting for over a year without any issues. Ill see how it goes, I may seal it and dye with ebony is Im not completely happy.

    Im going to attemp MOP dot inlays as well. Its pretty standard/typical Jr, but it will be heavy, and if the neck turns out half as good as my son's tele, it will ring for days.

    Knowing me Ill probably change something about it half way through. We'll see.





    Manny

  5. #4
    Join Date
    Sep 2008
    Location
    sydney
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    2,370

    Default

    addicted are we

  6. #5
    Join Date
    Aug 2009
    Location
    Sydney
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    211

    Default

    Quote Originally Posted by Andrew_B View Post
    addicted are we
    Well Ive got to get rid of the timber somehow Andrew. What are you working on at the moment?

  7. #6
    Join Date
    Sep 2008
    Location
    sydney
    Posts
    2,370

    Default

    Quote Originally Posted by mannym View Post
    Well Ive got to get rid of the timber somehow Andrew. What are you working on at the moment?
    haha that is true...
    i just spent the whole day restacking my timber racks

    hmm i just finished a stainless refret and sent it back to its owner... happy customer
    so im going to buy an arbour press tomorrow and start taking all the refret jobs people have asked me to do lol
    and i will be purchasing a safety plane tomorrow...
    radial drill press from hafco next week i think

    i have 2 or 3 builds waiting to be started/finished

    and i have to get a new switch for my makita trimmer.... 45bux
    and i have to go pick up another compressor... hopefully i dont break this one

    not much? lol

    will you be doing the ussual lespaul tennon joint on this? or did some juniors have the setneck joint that extends into the neck pup pocket?

  8. #7
    Join Date
    Dec 2008
    Location
    Bradbury
    Posts
    1,429

    Default

    Quote Originally Posted by Andrew_B View Post
    haha that is true...
    i just spent the whole day restacking my timber racks

    hmm i just finished a stainless refret and sent it back to its owner... happy customer
    so im going to buy an arbour press tomorrow and start taking all the refret jobs people have asked me to do lol
    and i will be purchasing a safety plane tomorrow...
    radial drill press from hafco next week i think

    i have 2 or 3 builds waiting to be started/finished

    and i have to get a new switch for my makita trimmer.... 45bux
    and i have to go pick up another compressor... hopefully i dont break this one

    not much? lol

    will you be doing the ussual lespaul tennon joint on this? or did some juniors have the setneck joint that extends into the neck pup pocket?
    Man thats sux. We seriously threw 2 or 3 of them trimmers out the other day..They all had different things wrong with them but at least one of the switches would of been fine. Ill double check that we dont have anymore but im sure we dont..

    Looks like its gonna be a nice build manny. Im itching to build an LP...I just bought a few books on them..I recommend buying beauty of the bursts!! Its full of pics on the '58 to '60 sunbursts!

  9. #8
    Join Date
    Aug 2009
    Location
    Sydney
    Posts
    211

    Default

    Quote Originally Posted by Andrew_B View Post
    haha that is true...
    i just spent the whole day restacking my timber racks

    hmm i just finished a stainless refret and sent it back to its owner... happy customer
    so im going to buy an arbour press tomorrow and start taking all the refret jobs people have asked me to do lol
    and i will be purchasing a safety plane tomorrow...
    radial drill press from hafco next week i think

    i have 2 or 3 builds waiting to be started/finished

    and i have to get a new switch for my makita trimmer.... 45bux
    and i have to go pick up another compressor... hopefully i dont break this one

    not much? lol

    will you be doing the ussual lespaul tennon joint on this? or did some juniors have the setneck joint that extends into the neck pup pocket?
    I havent decided on the neck joint yet although Im favouring the tenon. We'll see when we get to it.

    Talk about organising yourself!!! LOL. I said I would sort out the shed after the last build and half way through teh clean, I started building again. LOL.

  10. #9
    Join Date
    Aug 2009
    Location
    Sydney
    Posts
    211

    Default

    OK,

    Found some time today in between drying coats of deck oil to cut the body.

    As always the minimalist, and because I dont have a band saw, off I went with my trusty Hand Saw.





    Got those edges rounded off just outside the line with my trusty grinder, and the body is now ready to sand to final shape with the sander.

  11. #10
    Join Date
    Apr 2010
    Location
    Blacktown
    Age
    59
    Posts
    175

    Default

    Thats hardcore man. At least i use a circular saw. lol

  12. #11
    Join Date
    Aug 2009
    Location
    Sydney
    Posts
    211

    Default

    Quote Originally Posted by Groundhangers View Post
    Thats hardcore man. At least i use a circular saw. lol
    I just bought a skill saw about 2 weeks ago and thought of using it, but I needed to ensure more control. And it was a last minute thought to experiment with the saw and grinder.

    I know it sounds ridiculous, but its therapeutic!!!

    Cheers

    Manny

  13. #12
    Join Date
    Dec 2008
    Location
    Bradbury
    Posts
    1,429

    Default

    Ill give ya points for dedication manny! I used to dread doing it with a jig saw! It seems to get the job done though.. Man i seriously recommend getting a bandsaw..I bought my carbatec one for 800 and its the best 800 i ever spent in my life!

  14. #13
    Join Date
    Oct 2005
    Location
    Bagdad Tasmania
    Age
    77
    Posts
    1,504

    Default

    I agree with Floody Manny that is a good job with a hand saw, job well done it go's to prove you don't need a lot of power tools.
    Cheers, Bob

  15. #14
    Join Date
    Aug 2009
    Location
    Sydney
    Posts
    211

    Default

    A bit more work today on the body. Rigged up my belt sander and sanded the body flush to lines. Just didnt get to the cutaway...should get the drums onto that section this week.



    Parts are starting to arrive. Bridge, bone nut, knobs, tuners and p-90 pup arrived this week. I'm waiting on the dog ear cover. Here's a mock up.



    Cheers

    Manny

  16. #15
    Join Date
    Aug 2009
    Location
    Sydney
    Posts
    211

    Default

    Started work on fret board. Marked out profile and fret lines.

    Slotted and drilled holes. Merbau nice and dry and has a nice reddish tinge, with some black flecks that will be interesting to see how this borad comes up sanded fine and polished.



    Holes are 6.5 mm. Added glue and fitted Pearl dots.





    Next step is to make the 12" Radius Sanding block. Neck needs to be marked up and cut out. Then glue fretboard and sand to radius before carve. Im taking my time on this one. Want to get the neck right first time.

    More Later.

    Cheers

    Manny

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