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18th December 2011, 09:36 PM #1
Correcting misaligned bench dog holes
Although I was fairly careful when drilling my bench dog holes a couple have turned out slightly misaligned by only a mm or so. This is a problem for the bench stops that span more than one hole. I can't see any solution off the top of my head but is there anything I can do to remedy this situation?
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18th December 2011, 09:50 PM #2
Tiger, you can make a plug for the hole then re-drill it. Make a template to get the distances exact.
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18th December 2011, 09:57 PM #3
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18th December 2011, 10:01 PM #4
Tiger, if the plug is only a mm out then the glue join should be in the radius around the new hole and pretty hard to see. Is it in dark wood?
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18th December 2011, 10:13 PM #5
Groggy the bench is laminated tassie oak and pine so very light colored.
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18th December 2011, 10:53 PM #6
In that case, I would still use a plug. Then, I'd chop a rectangular patch around the hole and inlay a piece of the same wood so the grain matched. Then re-drill the hole.
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19th December 2011, 07:47 AM #7
If you are worried about it being unsightly.... I'd leave the holes and make some new stops.....
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19th December 2011, 12:03 PM #8
Thanks guys I might try the patch on one hole and see what it looks like.
BTW Groggy what sort of template do you suggest for this job to ensure greater accuracy?
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19th December 2011, 12:08 PM #9
Simplest template would be a piece of wood with two holes exactly spaced. After you drill the first hole, put a dog through the template hole to position it, square it up, clamp and drill. Release the template, move along and repeat.
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19th December 2011, 04:17 PM #10regards from Alberta, Canada
ian
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20th December 2011, 01:32 PM #11
The bench stops that would span more than one hole would be the planing stops but I like your idea of making up different planing stops, thanks.
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