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  1. #1
    Join Date
    Oct 2011
    Location
    Geelong, Australia
    Posts
    3

    Default Homemade Drum Sander: shaft, pulleys and other bits?

    Hello all,
    I want to build a drum-sander.
    A basic machine to start with.. no automatic feed, but I'm stuck for a supplier of shafts.
    Probably 1-metre long, and I'm guessing 20mm dia.
    Similarly, I foolishly thought I'd be able to buy alu pulleys here in Geelong. Not easy.
    Does anyone have any suggestions?
    cheers, Bernie
    Last edited by berniew; 22nd July 2014 at 11:08 AM. Reason: added notification of posts

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  3. #2
    Join Date
    Jul 2014
    Location
    Australia
    Posts
    3

    Default

    Its something that i'm thinking of for later. But was going to use the wood lathe. Just need something adjustable for the deck.

  4. #3
    Join Date
    Feb 2006
    Location
    Perth
    Posts
    27,792

    Default

    Quote Originally Posted by berniew View Post
    Hello all,
    I want to build a drum-sander.
    A basic machine to start with.. no automatic feed, but I'm stuck for a supplier of shafts.
    Probably 1-metre long, and I'm guessing 20mm dia.
    Similarly, I foolishly thought I'd be able to buy alu pulleys here in Geelong. Not easy.
    Does anyone have any suggestions?
    cheers, Bernie
    Heaps of Al pulleys on ebay
    Evenin North Gelong
    Aluminium V Belt Pulley A Section Single Groove 1A Stenco | eBay

  5. #4
    Join Date
    Oct 2011
    Location
    Geelong, Australia
    Posts
    3

    Default

    Quote Originally Posted by BobL View Post
    Heaps of Al pulleys on ebay
    Evenin North Gelong
    Aluminium V Belt Pulley A Section Single Groove 1A Stenco | eBay
    Thanks BobL.
    I'd seen them but was torn between going metric and good-old imperial.
    The ebay ones are imperial, so I suppose a 3/4" shaft is what I'd want.
    They also appear to be keyed but I could just drill & tap a screw.

    Anyone know where I'd find a suitable 3/4" by approx 36" shaft?
    Round steel rod isn't straight enough. Some others have used 5/8" threaded rod.
    The idea of using threaded rod doesn't appeal to me.
    cheers, Bernie

  6. #5
    Join Date
    Oct 2011
    Location
    Geelong, Australia
    Posts
    3

    Default adjustable deck

    Quote Originally Posted by dufflight View Post
    Its something that i'm thinking of for later. But was going to use the wood lathe. Just need something adjustable for the deck.
    I've seen inclined planes and horizontal decks... with various mechanisms to raise and lower.
    I'm toying with the idea of a horizontal deck raised and lowered by four threaded rods which are coupled by chain & sprockets.
    It sounds complicated but actually not bad.. I've seen several that use this approach.
    cheers, Bernie

  7. #6
    Join Date
    Nov 2010
    Location
    Gippsland Victoria
    Posts
    706

    Default wooden pulleys

    This blokes video might be of interest

    https://www.youtube.com/user/jpheisz

    https://www.youtube.com/watch?v=CpXr...c7BDixQRJ39-LQ

    and if you haven't seen them there are free plans for drum sander on woodgears - he also uses wooden pulley.

    I got my shaft from a local engineering workshop for a few dollars - showed the chap a picture of what I wanted to make and he had something out the back that he cut to length for me. Amazing to watch him cut the metal shaft on a really big slow spinning circular blade went through it quite easily.


    Bill

  8. #7
    Join Date
    Oct 2008
    Location
    Leopold, Victoria
    Age
    65
    Posts
    4,683

    Default

    Quote Originally Posted by BobL View Post
    Heaps of Al pulleys on ebay
    Evenin North Gelong
    Aluminium V Belt Pulley A Section Single Groove 1A Stenco | eBay
    I was going to suggest this supplier and didn't realise they had an Ebay store. They will have all the engineering supplies you will ever need like bearings, belts, wheels, etc. They have a shop front so you can go and see what you want and talk to them.
    Not sure why you would think that round bar is not straight enough if brought from a reputable supplier. It would be straighter than threaded bar.

  9. #8
    Join Date
    Aug 2010
    Location
    Horsham Victoria
    Posts
    5,713

    Default

    20mm diameter, what is it that you want to be 20mm?

    Quote Originally Posted by dufflight View Post
    Its something that i'm thinking of for later. But was going to use the wood lathe. Just need something adjustable for the deck.
    That is the same as what I was thinking. Use a lathe and you could have a table to use it like a flea sander (where your timber goes over the sander) and you could have one a table like you say, adjustable height to pass your timber under the paper


    Dave the turning cowboy

    turning wood into art

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