dai sensei
6th July 2016, 10:50 PM
This project has been on the go for a while and I had the chance to finally finish it today whilst in Mt Isa. Here's the WIP of how it was done:-
1. Eat heaps of Nectarines and peaches placing the pips in the freezer to dry. This is to ensure they dry without getting mouldy.
2. Place pips in the oven at 120C to dry to 0%MC
386824
3. Drill each pip with a small hole to ensure all pips' hollow can be filled with resin
386817
4. Place pips in vacuum tank with Cactus Juice (with some other stuff) to impregnate them, then bake again at 120C to set resin and stabilise the pips.
386822 386827
5. To cast I use a standard silicon soap mold that is 70x75x240mm. So to minimise resin I use a 70x70 dressed piece of pine and turn down with a central timber dowel (that is ultimately turned away) and timber "ends" that form the tenons to turn each component. The little plug for the pepper grind is formed using a hole drilled with a 50mm forsner bit
386828
6. Sanded each pip with flats at each end to help glue and ensure pips fit in mold.
386829
7. Each pip is then glued to the timber with CA (super glue).
386823
8. Place the timber with pips into mold ready for casting
386826
9. Pour in clear casting epoxy resin (Megapoxy HX) tinted with pearlex (blue and purple) and tint (black). Then place mold into pressure pot at 75psi (safe working limit of my 20litre pot) for 24 hrs to set
386821
10. Take mold out of pot and take cast out of mold
386815 386813
12. Cut off plug cast, that must be turned 90 degrees to other components, and turn components with tenons ready for final drilling and turning.
386830 386831 386814
13. Turn components and finish (I sand to 600 and finish with 6 coats of nitrocellulose lacquer on outside, Hard Shellac on inside)
386825
14. Glue in Crushgrind mechanism and assemble
386820386819
1. Eat heaps of Nectarines and peaches placing the pips in the freezer to dry. This is to ensure they dry without getting mouldy.
2. Place pips in the oven at 120C to dry to 0%MC
386824
3. Drill each pip with a small hole to ensure all pips' hollow can be filled with resin
386817
4. Place pips in vacuum tank with Cactus Juice (with some other stuff) to impregnate them, then bake again at 120C to set resin and stabilise the pips.
386822 386827
5. To cast I use a standard silicon soap mold that is 70x75x240mm. So to minimise resin I use a 70x70 dressed piece of pine and turn down with a central timber dowel (that is ultimately turned away) and timber "ends" that form the tenons to turn each component. The little plug for the pepper grind is formed using a hole drilled with a 50mm forsner bit
386828
6. Sanded each pip with flats at each end to help glue and ensure pips fit in mold.
386829
7. Each pip is then glued to the timber with CA (super glue).
386823
8. Place the timber with pips into mold ready for casting
386826
9. Pour in clear casting epoxy resin (Megapoxy HX) tinted with pearlex (blue and purple) and tint (black). Then place mold into pressure pot at 75psi (safe working limit of my 20litre pot) for 24 hrs to set
386821
10. Take mold out of pot and take cast out of mold
386815 386813
12. Cut off plug cast, that must be turned 90 degrees to other components, and turn components with tenons ready for final drilling and turning.
386830 386831 386814
13. Turn components and finish (I sand to 600 and finish with 6 coats of nitrocellulose lacquer on outside, Hard Shellac on inside)
386825
14. Glue in Crushgrind mechanism and assemble
386820386819