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View Full Version : XS650 alternator rotor puller.



MWF FEED
24th March 2019, 07:50 PM
Rather than wait 3 or 4 days and pay $18 for an alternator rotor puller (yes, I'm a jew) I made a puller myself. The rotor has a threaded spigot on the outer, the thread being M24 x .1, actual outer size of the thread being 23.8 mm. Being as the thread is .1mm that makes the core diameter 22.8.

Using a 25mm length of 27mm pipe I skimmed the inside out to 22.8mm the thread core diameter and I skimmed the first 3mm out to 23.8mm as a thread depth reference, that being the actual thread diameter.

Once the thread was cut, I faced off the opposite end of the pipe and welded on a fine thread 12mm nut. For the pusher bolt, I faced the end and skimmed off the first 5mm of thread. This providing a nice flat surface for the rotor centre bolt to rotate on.

The thread on the spigot is extremely rough so these sizes gave a nice tight thread fit. Once screwed in place with the aid of a spanner so as not to risk stripping the spigot thread I screwed in the pusher bolt and the rotor came off with a minimum of effort, certainly easier than I thought it was going to be.

Bonus: It only took about 30 minutes to construct, I saved $18 and got the rotor off now, rather than in four days time.
Attached Images

http://metalworkforums.com/images/attach/jpg.gif WIN_20190324_17_50_38_Pro.jpg (http://metalworkforums.com/attachment.php?attachmentid=378571&d=1553413558) (157.5 KB)
http://metalworkforums.com/images/attach/jpg.gif WIN_20190324_17_50_16_Pro.jpg (http://metalworkforums.com/attachment.php?attachmentid=378570&d=1553413513) (156.9 KB)
http://metalworkforums.com/images/attach/jpg.gif 3.jpg (http://metalworkforums.com/attachment.php?attachmentid=378569&d=1553413247) (95.5 KB)
http://metalworkforums.com/images/attach/jpg.gif 1.jpg (http://metalworkforums.com/attachment.php?attachmentid=378567&d=1553413223) (147.7 KB)
http://metalworkforums.com/images/attach/jpg.gif 2.jpg (http://metalworkforums.com/attachment.php?attachmentid=378568&d=1553413237) (149.7 KB)




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